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A wall putty machine is used to produce wall putty or white cement-based putty. The machine is categorized into three main types: the wall putty mixing machine, the wall putty powder packaging machine, and the wall putty spraying machine.
Wall putty mixing machines
The main purpose of wall putty mixing machines is to mix different materials. The machine ensures a homogeneous mix of wall putty, calcium, and additives by using different paddle designs and mixing speeds. Buyers can find options for the wall putty mixing machines, including mini-, mid-, and large-scale production.
Wall putty powder packaging machine
Packaging machines for wall putty powder are available in two main types: manual and automatic. The manual packaging machine allows operators to package wall putty powder manually, while the automatic wall putty powder packaging machine uses advanced automation and technology.
Wall putty spraying machine
The wall putty spraying machine offers fast, consistent, and uniform application of wall putty. The spraying pump can handle various putty materials, such as gypsum-based putty, cement-based putty, and oil-based putty. Generally, it comes in three types: electric, air, and hydraulic. The electric wall putty spraying machine uses electricity as its main power source to spray putty on the walls. The air spray machine uses compressed air to atomize the putty and spray it on the surface. On the other hand, the hydraulic spray machine uses hydraulic pressure to spray putty.
The wall putty machine production line includes the main machine, drying oven, cooling machine, bag house dust collector, and wall putty packing machine. The main machine is further divided into three parts: feeding system, grinding system, and discharge system. Normally, the wall putty machine uses a three-phase motor, whose power can vary between 50 HP and 200 HP. The final product's fineness will depend on the speed of the grinding system. It generally varies between 800-1200 RPM. The whole machine has a capacity of 20-25 MT/hr. The silo's storage capacity is from 20 to 90 tons.
A wall putty machine needs a dust collector to maintain a dust-free factory environment and liposuction bags ranging from 2.5m to 8.0m in height. The capacity of the dust collector varies between 2000 - 12000m3/hr. A fan is used to blow out the dust from the settled powder. The fan's power varies between 5.0- 30.0KW. The entire plant is connected through an electric cable, and the whole plant can be operated by 0.4-0.8KW, controlling all the motors and the putty mixing machine. Normally, an IP55-rated electric cable is used.
Apart from the machines mentioned above, some additional machines may be needed to produce wall putty. These include a wall putty mixer machine, batching scale, piping, transformer, and pump. The mixer machine will be used to mix the raw materials before they are put in the grinding machine. It can have a capacity of 1MT to 5MT. A batching scale is necessary to weigh the raw materials. The more complex the production line, the more piping is needed to connect various machines. A transformer (capacity- 30HP) may be required to transform the voltage between the electric and the production line's machinery. Electric pumps are usually fitted with a stainless steel pump body and are sometimes used to feed ingredients to the mixing machine.
It is essential to maintain the wall putty milling machine so it can run smoothly and efficiently. Most importantly, it has to be kept clean. The putty mill machine should be cleaned after every production run. Blockages can be reduced by applying water or a cleaning agent during the cleaning process. This improves flow and degradation and prevents external and internal contamination. Lubrication should be provided for conveyor belts to avoid sticking and reduce friction. Roller bearings should also be lubricated regularly. Any electrical contacts should be cleaned, and corrosion should be removed. Any dust buildup should be removed to prevent overheating of the motors and electrical parts. Most wear parts should be regularly replaced to maintain consistent production quality. These include the screen, stator, and rotor. All moving parts should be inspected and used parts replaced with any components that are damaged or worn out to prevent water putty leakage production.
A wall putty machine ensures the comprehensive development of walls in multiple industries.
Construction industry:
Builders and construction workers use wall putty machines during the construction process of new buildings and renovations. It applies putty to walls before painting to enhance the surface, improve durability, and achieve an aesthetically pleasing finish.
Home improvement services:
Home improvement service providers use wall putty machines to renovate existing rooms. They can quickly remove damaged or unsightly paint from the walls and then reapply a fresh coat to improve the overall look of the space.
Commercial property management:
Commercial property managers in charge of maintaining and managing office spaces, retail stores, and other commercial properties also use wall putty machines. They can efficiently refurbish the walls of these properties on a regular basis to minimize downtime and disruption to tenants.
Architectural firms:
Architectural firms involve design tasks and urban revitalization projects. They need to consider not only the structural aspects of the building, but also the interior and exterior of the property. The wall putty machine provides the precise and controlled application of putty to meet the aesthetic requirements of the design.
Infrastructure construction:
Infrastructure construction involves large-scale public facilities such as roads, bridges, tunnels, and dams, which require putty to improve the durability and appearance of walls.
Production industry:
The production industry encompasses a wide range of fields, including factories, workshops, and assembly lines. Putty is often required for equipment maintenance, line construction, and facility renovation.
Educational institutions:
Educational institutions include kindergartens, primary and secondary schools, high schools, universities, and vocational colleges. The wall putty machine can enhance classroom and school facilities.
Hospitality services:
Hospitality services cover hotels, inns, guesthouses, and more. The wall putty machine can improve the number of wall maintenance and renovations required.
When buying wall putty machines for sale, buyers should consider different brands. Depending on the manufacturing process and the materials, some will have a large capacity, while others will have a smaller capacity.
Identify the target market before stocking wall putty machines. In most cases, both the small-scale and the large-scale wall putty machines offer great opportunities for business. Take time and analyze the market demand, then choose the option that will give a better return on investment.
Landbulk type, pressure, and aggregate feeding system are some of the important machine features buyers should look for when buying wall putty machines. Don't settle for a machine with a manual feeding system if you want to serve a large market and benefit from a high production rate.
Since the product's physical and chemical properties are very important in determining the type of putty a wall requires, it is essential to consider servicing and customer care support when choosing a wall putty machine. Look for a supplier who is willing to offer technical expertise so that it can be easy to teach clients about the features and requirements of the machines.
Ideal wall putty machines have intuitive controls and programmable settings that allow users to customize production according to their specific needs. When choosing the machine, buyers should go for those with easy-to-use controls.
High-quality wall putty machines are manufactured from high-quality steel and premium materials. They also have very efficient manufacturing processes. These standards ensure durability, resilience, and product perfection. When buying the machines, buyers should consider those of such standards to avoid constant maintenance and replacement.
Even with the unique challenge of manufacturing wall putty everywhere, the wall putty machines should have the capacity to meet the demand. When buying, consider those with flexible production capacities. This will make it easy for businesses to meet future demand without strain.
Q1: What are the effects of wall putty on paint?
A1: Wall putty provides a smooth surface for painting and enhances the paint's brightness and color depth. Additionally, it boosts the paint's longevity by fostering a stronger adherence to the wall.
Q2: Is wall putty moisture resistant?
A2: Moisture resistance is a characteristic feature of wall putty. It aids in the prevention of damages brought on by dampness, like mold growth and wall degradation.
Q3: Does wall putty prevent mold?
A3: Using wall putty can help stop the growth of mold and mildew, which are common problems in places with high humidity. It acts as a barrier, protecting the walls from dampness and subsequently reducing the possibility of mold development.
Q4: What are the advantages of wall putty?
A4: The use of wall putty has several benefits, including filling in the pores and imperfections of the wall, which leads to a smoother surface. It also offers additional protection to the wall and increases the life of the paint.
