Wall angle roll forming machine

Types of wall angle roll forming machines

The wall angle roll forming machine can be used to manufacture wall angles with various materials and thicknesses. The specific process steps depend on the design of the machine and the materials being used. Generally, the machine works by feeding material through rollers that change its shape into an angle. This is done by passing the material through a series of mounting frames and straighteners that position it correctly before it goes through the rollers, which bend the material into the desired shape. After rolling, the material is cut to length.

Depending on its complexity, a wall angle roll forming machine may carry out many of the above tasks or require separate machines to perform them. Advanced machines may also allow for the bending of curves or notches and various types of straight cuts.

Machines can be categorized based on the material they are made of, the presence or absence of a computer system, the number of stations they have, and various other characteristics. Below are some of the types of wall angle roll forming machines based on the above criteria.

• Acrylic: Acrylic is a versatile and transparent plastic-based material often used as an alternative to glass. An acrylic wall angle roll forming machine may have features like high-precision molds and temperature control systems designed for processing acrylic materials.
• Automatic: An automatic machine is controlled by electric motors and allows for faster production. It may consist of a feeding table, a roll forming part, a post-cut table, and a control system, all of which allow it to produce formed angles with little manual intervention.
• Manual: A manual machine requires human power to move the handle and feed the material through the rollers. It is used with softer metals and lower thicknesses.
• Metal: A metal machine can be used with various metal materials, including galvanized steel, carbon steel, aluminum, stainless steel, iron, copper, bronze, etc. Depending on the kind of metal utilized, the shape and crease of the metal wall angle roll forming machine must be adapted to the material's qualities.
• PLC: PLC machines use a programmable logic controller for more accurate control over the entire forming process, reducing chances of error and facilitating ease of use.
• Powder-coated: Powder coating is a dry film finishing process in which finely textured, free-flowing solid compounds are used, often manufactured to include particular qualities like durability, corrosion resistance, and color retention. A wall angle roll forming machine with a powder coating may provide pre-coat and post-coat treatment as well as specific options for powder coating finishes.
• Semiautomatic: A semi-automatic machine requires some manual work but allows faster production than a fully manual machine.
• Stainless steel: Stainless steel is an iron alloy distinguished by its anti-rust properties, among others, and high durability. In construction, stainless steel is prized for its strength and ability to sustain extensive use. A wall angle roll forming machine for stainless steel will have different molds or dies than those for other materials.
• Uncoated: An uncoated machine is not coated with any substance and does not have any special features.

Specifications and maintenance of a wall angle roll forming machine

The wall angle roll former has many specifications to suit various customers' needs. Some general specifications are as follows.

• Thickness of the wall angle: The thickness of the angle that this machine can form varies with each model. Smaller machines can form angles from 0.5 mm to 1.2 mm, while larger, more complex machines can form angles up to 3 mm or more.
• Width of the wall angle: The width of the angle refers to how far the wall extends on both sides. This dimension is different from the overall width of the formed angle. The machine can change the width of the wall angle according to the blueprint or specification given by the customer. However, the maximum width that most machines can form is 50 mm.
• Roll stations: Roll stations are the number of units or steps in the machine that shape the metal into the desired profile. Most machines have between 5 to 12 roll stations. The exact number depends on the complexity of the angle. More roll stations are needed to form angles with additional features.
• Material: Some machines can only shape materials like Mild Steel, Galvanized Steel, or Stainless Steel. Others can form nonmetal materials like PVC or Aluminum. When ordering, specify the material so that properly manufactured equipment can be made.
• Power requirement: Most roll forming machines use electricity to shape the material. The amount of electricity varies. Smaller machines may require single-phase power, while larger industrial machines need three-phase power to function properly.

Like all machines, regular maintenance of the wall angle roll forming machine is required to ensure it functions properly and to prolong its lifespan. Here are some angle machine maintenance tips:

• Lubricate the solid parts of the equipment regularly so that they will not become worn out quickly and get stuck.
• Provide regular oiling for both the mechanical and electrical parts of the machine so that they will last longer.
• Frequently examine the electric parts of the machine to avoid problems from electrically conductive elements such as moisture or dust.
• Check whether there are any wall angles or materials that have been left out in the equipment and remove them at once.
• Dust and clean out the equipment every day to stop any alternative materials from building up.

Scenarios of wall angle roll forming machines

Like many industrial machines, the wall angle roll forming machine has several application areas.

• Construct false ceilings

  One of the most critical uses of wall angles is to build false ceilings. The false ceilings creates an area that gives the room a modern look. It also creates space for useful things like insulation, hiding electrical lines and plumbing.

• Support dry wall

  Wall angles support dry walls. This is because the wall angles hold the partitions up well. They also make stability and neatness possible. Using wall angle roll formed steel instead of regular steel improves the job.

• Glass wall support

  Glass wall support needs frames that hold them up well and give nice looks. Roll formed wall angles are perfect for this support need because they can be thin and light. They won't make the glass wall look heavy. The frame job and the glass wall will both look better with wall angles that are roll formed.

• Capture expansion joints

  In a building, an expansion joint is a space or gap that is purposely left between two parts of the building. The gap allows the two parts to move separately. This is because of things like temperature changes or settling of the building over time. The expansion joints need to be nice and neat so they won't easily wear out. Roll wall angles make the capturing of expansion joints easy. The angles cover the joints neatly and hide them. At the same time, they allow for movement at the expansion joints.

• Indirect lighting

  Indirect lighting means that light won't shine right in the eyes. Instead, the light will reflect off surfaces and light up the room. Making spaces for indirect lighting is one more job that wall angles do. The wall angles create spaces for light strips to be put in. They also give clean and nice pathways for lighting. With roll formed wall angles, the light sources can be hidden behind ledges or shelves. It will make the shelves and ledges look better.

Selecting the right wall angle roll forming machine

When deciding which machine to stock, it is essential to consider the following:

• Customer's demand:

  Focus on what the target customers are requesting. What type of wall angles do they commonly use? What type of wall angle do they request most from the contractors? It is important to pay attention to the wall angle sizes and whether they need the machine to make wall angles with special profiles. Consider investing in a versatile machine that can make different wall angles.

• Production capacity:

  Consider the machine's production capacity and speed and ensure it can handle the expected volume of orders. The machine's production speed will determine how quickly the finished products are made. Both production capacity and speed should be in line with the project's requirements.

• Features and specifications:

  Choose a machine with features and specifications that meet the target customers' needs. It can come with features like programmable controls for precision and automation, as well as safety guards to prevent any possible accidents.

• Material compatibility:

  Ensure the angle roll machine under consideration can handle the wall angles‘material customers use. Some machines are designed to work with light-gauge steel only, while others work with aluminum, stainless, or galvanized steel.

• Durability and build quality:

  Select a machine with a durable, high-quality build to ensure it lasts for many years. Look for a machine built with high-strength steel that can withstand the constant pressure and stress of forming angles continuously.

• Ease of use:

  It's best to choose an angle roll forming machine that is easy to operate. It will have an intuitive interface and a well-explained user manual. Training the staff to use the machine will be fast and cost-effective.

• Logistics and installation:

  The machine's size and weight will affect its logistics cost. It will also affect the cost of installing it at the destination. Angle roll forming machines don't come in one size that fits all. Some are compact and stately, while others are large and heavy. Consider what it will take to move and install the machines when deciding on which ones to purchase.

• Warranty and after-sales support:

  When shopping for a wall angle roll forming machine, it's good to know the supplier offers a solid warranty on their products. A good warranty helps to mitigate the risks involved in purchasing a machine that requires an investment. The customer may also need the after-sales support the supplier offers. This support helps if there are issues during installation or when operating the machine.

Q&A

Q1 Can a wall angle roll forming machine produce different sizes and shapes of wall angles?

A1 Yes, modern machines can change their parameters to produce wall angles of different sizes and shapes.

Q2 Is the wall angle roll forming machine easy to operate and control?

A2 Yes, the machine is easy to operate because it comes with a control system that allows the operator to control its functions with ease. Moreover, the machine comes with an operational manual that guides the users on how to operate it.

Q3 Does the wall angle roll forming machine requires skilled personnel for operation?

A3 No, the machine doesn't require skilled personnel. As mentioned earlier, it is easy to operate and control. Therefore, even a person with a little technical know-how can operate it after a brief training session.

Q4 How long does it take to set up the wall angle roll forming machine for production?

A4 The first thing to understand is that setup time varies depending on the type of machine, its size, and the manufacturer. With that in mind, the setup time can range from 30 minutes to several hours. The good news is that with practice, the setup time will be less than an hour.

Q5 What is the thickness of the metal that the wall angle roll forming machine can handle?

A5 The thickness varies depending on the machine model. However, most machines handle metal thickness ranging from 0.3mm to 3.0 mm.