Vertical packaging machinery in china

Types of vertical packaging machinery in China

The vertical packaging machinery is divided into two main types based on the kind of product it is meant to pack: solid products, liquid products, and paste. In addition, some machines are versatile enough to handle products of different kinds.

• Solid products

  Machines under this category are meant to pack solid items like food, beans, candy, nuts, and other things. They are usually equipped with funnel-shaped pick-up instruments to help them with the filling. The funnel with an opening works with gravity to fill the package. The bag-elasticity machines then bag and seal the content to finish packaging it.

• Liquid products and paste

  Packaging machines designed for #2 liquids have a thicker viscosity than most liquids and are ideal for use with viscous liquids like cooking oil, detergent, and milk. Packaging machines for these products typically come with special filling nozzles and might also include mechanisms for adding preservatives to the product to help improve its shelf life after packing.

• Multipurpose machines

  Some variations of vertical packaging machinery can handle and pack products of different kinds after configuring them with specific attachments and adjustments. These might come equipped with advanced control systems that enable them to accommodate multiple product sizes and shapes, usually coming with customized feeder systems for better packing customization.

Specifications and maintenance of vertical packaging machinery in China

The maintenance of any packaging machine begins with understanding its specifications. A general understanding of the specifications of the vertical packaging machine will allow the operator and maintenance personnel to know what parts to examine or what unique requirements they need to carry out maintenance.

Some of the common specifications for various models of vertical packaging machines include the following:

• Compatible Packaging Materials: Usually, machines have packaging films like plastic film, composite film, paper, etc. The width and thickness are compatible with the machines. The materials, dimensions, and shapes are essential to know before starting vertical packing.
• Pouch-Making Options: Different machines make varied-shaped pouches. Some machines create pouches with zippers, others with windows, and still, others with no pouches at all. The machine's model determines the size, form, and customization possibilities. To avoid damage, maintenance personnel should identify which pouches are being made and check for obstructions and stuck areas.
• Pouch Size and Weight Range: The size and weight range of pouches refers to how large and what weight of pouches an operator can expect the machine to handle. Usually, these numbers differ based on the model number and specifications. This is relevant to maintenance personnel because they need to ensure that the belts are adequately tensioned to carry a particular weight.
• Sewing Commands: Certain machines have vertically packaged parameters and types that can be packed with sewing instructions. This could include but are not limited to grain, coffee, pet food, etc. Knowing these unique features is essential during maintenance because electrical and sewing areas of the machine must be inspected carefully and checked to see that pet food or any other specific food code cannot be broken.
• Power Supply: Voltage and frequency are packaging-specific. The factors that are supplied power packages have to be concise and clear. The maintenance team often have to adjust the frequency and voltage according to different countries and regions to ensure seamless and stable packing.

These are some of the examples and more like the ones described above that personnel operators and maintenance teams are familiar with when using and maintaining vertical packaging machines. If unfamiliar, it is easy to contact packaging machine suppliers on platforms like Alibaba.com to get the manuals and guides for further information in English.

Scenarios

Vertical packaging machinery offers user-friendly features for various food and non-food industries and multiple applications. Here are some common usage scenarios for this equipment:

• Food Products

  Vertical packaging machines, especially those manufactured with stainless steel, are suitable for any food item that requires packaging. The system can handle pack sizes for both small and large units. Some examples include:

  Granules and solids: Vertical machines can fill and package dry food, like pasta, rice, snacks, coffee beans, pet food, and candy.

  Powders: Packaging equipment can also handle fine food items, like powdered sugar, spices, cocoa, and protein powder.

  Frozen Foods: Vertical packaging machines can pack up frozen food, like vegetables, fruit, meat, and ready-to-eat meals, using methods that maintain food quality and safety.

  Liquids: The machine can handle liquid food items like sauces, dressings, beverages, and soups using specialized filling systems.

• Non-Food Products

  Categorically, vertical packaging apparatuses can pack non-food products, like household goods, pharmaceuticals, and industrial chemicals. Some examples include:

  Household Products: The machine can package detergents, floor cleaner, bathroom cleaner, and hand sanitizer. Vertical packaging can use different methods like flow wrap or pillow pack to package household products.

  Cosmetics: Vertical packages can handle liquid and cream-based personal care items for self-care, like lotions, shampoos, conditioners, and liquid soap.

  Pharmaceuticals: The equipment can package tablets, capsules, powders, liquids, and injectables sold in pharmaceutical companies. It integrates with distinct filling systems and ensures accuracy, security, and compliance with industry standards.

  Industrial Chemicals: Vertical packaging machinery can handle non-food granules like fertilizers, pesticides, and industrial cleaning agents. It use methods that reduce environmental exposure and ensure accurate filling.

• Export Packaging

  Many exporters use vertical packaging to create packages that meet international shipping standards. This includes producing cartons, boxes, and bags with customized labels and designs.

How to choose vertical packaging machinery in China

When purchasing vertical packaging machinery in China, buyers need to select a model that is in demand based on the intended purpose of use. This includes the product to be packaged, the retail market, and packaging requirements such as size, weight, and quality.

Aside from the retail market and packaging requirements, the type of product will affect what kind of vertical packaging machine to buy. For example, liquids are best packaged with an integrated filling and sealing machine with high accuracy and no spills. Manual and semi-automatic vertical packaging machines are better for businesses with limited space that want to package small batches and are less productive, while fully automatic machines are better for large output lines to keep costs down.

Product features that will have an impact on production line efficiency and overall cost are:

• Feeding system: Integrated hopper (bulk) is suitable for most products except delicate food items, conveyor feeding is better for sticky food items, and handheld scoops are ideal for workers to safely scoop products and avoid injury.
• Bag types: Custom printed, flat, pillow, or gusset bags
• Pre-made pouch systems have faster speeds and easier quality control but require specific types of pouches. In contrast, the roll pouch system has fewer limitations but takes longer to prepare and change.
• Closure methods: Resealable pouches, zipper bags, magnetic snap closures, tape, and Velcro are all methods used to close bags for easy opening and re-closing by customers. A vertical packaging machine with these bag types and closure methods would be ideal for those products.

Materials and technology:

The key to faster production lines and more packages per hour is the machine's materials, build, and technology. Stainless steel and easy-to-clean setups will be necessary for food items, while dust-proof and rust-proof coatings are essential for all environments. Look for patented technology like advanced photoelectric positioning that uses sensors to position packing film swiftly and accurately, enhancing packing speed and precision. For improved accuracy, look for machines with standard weighing and optional multi-head weigher sorting systems before packaging. Starter and adjustable speed motor settings will allow for more bags per hour and are ideal for food items.

Mains requirements:

Depending on the operating voltage and frequency, the power required to run the machine may vary. This includes any energy-saving features.

Vertical packing machines offer a wide range of solutions to meet product packaging needs. Before placing an order, looking at all the features, requirements, and critical areas to use and change the machine is essential.

Q&A

Q1: What materials can the vertical packaging machine use?

A1: VFFS machines are made of various materials, including polyethylene, polypropylene, nylon, polyester, and laminates. The machine can also be customized to suit the product and technical requirements.

Q2: How fast can the vertical packaging machine produce bags?

A2: The speed of the VFFS machine depends on various factors, including the model, the size of the bag, the complexity of the bag design, and the materials used. The machine can typically produce 30 to 150 bags per minute.

Q3: What are the advantages of using a vertical packaging machine?

A3: The VFFS machine has many benefits, such as reducing material consumption, increasing packing efficiency, improving security, and using different bag shapes.

Q4: Can the vertical packaging machine handle sticky or difficult-to-flow materials?

A4: Stickier or challenging-to-flow materials may require customized vascular machines with distinct features, such as improved propulsion systems, hoppers, or specialized feeding mechanisms to handle the material adequately.