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A turmeric grinding machine is an industrial equipment used to turn dried turmeric root into turmeric powder and packaging it for commercial use. There are several types of turmeric grinding machines to choose from for setting up a turmeric powder-making business.
The hammer mill is the most popular machine to grind turmeric roots. It uses metal disc hammers attached to the rotating spindle to hit and break the dried turmeric roots. It can grind many types of hard material and produce fine powder. Along with turmeric, it is commonly used in the spice industry to pulverize difficult-to-grind spices such as black pepper, star anise, nutmeg, and coriander.
An impact pulverizer offers a more powerful option for milling turmeric root into powder. It separates the material by impact, using beaters that lift the material and throw it against the grinding chamber's walls. It is helpful for grinding high-oil food products like turmeric which contain essential oils. Impact pulverizers can produce more powder than hammer mills.
For businesses looking for more versatility, a multifunctional grinder can grind not just turmeric but also many other spices into powder. It comes in different milling methods; among them are air and water milling. It is vacuum-packed, avoiding the use of blades, hammers, or grinding stones. Water milling is more effective at preserving the nutritional qualities of spices such as turmeric. Air milling produces higher quality spice powder because the mill can separate spices into different grades.
Beside grinding, most modern turmeric grinding machines also come with a milling and packing system. These machines can grind turmeric, separate it into grades, and pack the products into bags or boxes. They are a complete processing solution for commercial turmeric powder production.
For a cost-effective solution, farmers can buy a small, portable turmeric grinder/sifter machine that sifts turmeric powder. A grinder/sifter machine is better suited for home use because it consumes less energy and is more affordable to purchase and operate.
Turmeric grinding machines are available in gas, diesel, and electric-powered options. Diesel-powered machines are more common in the spice industry because they can provide consistent power to grind spices without overheating. Diesel machines can also operate for long hours continuously, making them ideal for mass turmeric powder production. Electricity is used in the accelerators to ignite gas burners that heat the grinding chamber.
Another way to categorize turmeric grinders is by their production capacity. Industrial-scale grinders can process 150 kg to 200 kg of turmeric per hour or more. Medium-scale grinders can process 500 kg per day, while small-scale grinders are used for small farms and can grind only a few hundred grams at a time.
RPM
The number of grinding teeth per minute is typically known as the RPM. Industrial-grade turmeric grinding machines for sale have diverse RPMs suitable for different grinding demands. The average RPM for larger machines is up to 3000.
Turbmeric processing capacity
Usually measured by kilos per hour, the processing capacity of turmeric grinding machines for sale will differ based on the model. Bigger industrial machines typically process anywhere from 50 kg/hr to 2000 kg/hr. Their optimal processing capacity can be discovered in the models' specifications.
The fineness and particle size of the ground turmeric
The main purpose of grinding machines is to break down food products to achieve a certain final texture. The grinding machine can alter the particle size and final consistency by adjusting the milling system and blades. Generally, businesses require ground turmeric with a final particle size of around 100 to 200 mesh.
Milling system
Some grinders use a jet mill milling system, while others use a hammer mill. Each of these systems has its benefits, such as producing less noise, a better extraction rate, or any other advantage mentioned above. The exact milling system in a specific machine can be found in the detailed specifications.
Wet wipe for deep cleaning:
Each part of the grinding machine can be thoroughly cleaned with a wet wipe to eliminate the presence of any residue. Elbow grease should only be used for the places that cannot be accessed by wet wipes and compressed air. When using elbow grease, remember to avoid any electrical parts of the machine to prevent damage and safety hazards.
Change the filter:
Depending on how much the grinding machine has been used in the past month, the filter can be changed to ensure dust does not get into the part of the intake system inside the machine.
Lubricate:
Lubricant should be consumed in the tracks and bearing positions to keep the grinding machine moving smoothly and help parts last longer and avoid premature damage. The grinder machine's drive system, sieves, bearings, and belts are all critical parts that need lubrication and maintenance.
Here are some industries and businesses where the turmeric grinder can come in handy.
Food processing industry
The food processing uses turmeric grinders to make ground fresh and dried turmeric for diverse food items. Such products include sauces, soups, marinades, and pickles, to mention but a few. These turmeric extracts' flavors, colors, and health benefits add value to processed food items. Businesses looking to improve the quality of their food products go for turmeric grinders.
Spice manufacturing
Both large-scale and small-scale spice manufacturers use turmeric grinders to create turmeric powder. This powder is packaged and sold to wholesalers, retailers, and end users. Advanced grinders with automation and high-capacity capabilities are mostly used by big manufacturers. Smaller units with simpler features are more popular among small-scale spice manufacturers.
Health and supplement industry
Industries that produce dietary supplements and herbal products use turmeric grinders to process turmeric extract. The extract is then encapsulated or bottled and made for retail sale to health-conscious customers. Turmeric contains curcumin, a chemical compound with anti-inflammatory and antioxidant properties. Some supplement companies will offer turmeric products that contain only curcumin.
Cosmetics and skincare
Some beauty and skincare products contain turmeric extracts because of the frequent anti-inflammatory and antioxidant properties of turmeric. Grinder machines are used to extract the product or grind the turmeric to the desired size. The manufacturers will then use it in creams, lotions, serums, and facial masks. The unground turmeric may clog the product's pump, tube, or jar. Therefore, the powdered version of turmeric is used.
Research and development
Many scientific research institutions and universities may need small grinders to process turmeric samples for various studies. The studies can be related to the chemical composition, health benefits, and effects of turmeric. Such institutions require small, precise machines that allow them to carry out specific kinds of tests.
Capacity
First, the business buyer should figure out how much turmeric powder the business produces daily. It's a good idea to select the machine with the right capacity. It will help the production to run smoothly without stopping too much.
Power requirements
Business buyers need to understand the power needs of the grinding machine. They must make sure that the electrical system in the production place can support it. Buyers need to look at the motor size and the amount of energy it uses to run.
Durability and build quality
Choose machines made from tough materials that last a long time, like stainless steel or strong cast iron. These materials that resist wear and tear and corrosion will ensure the lifespan of the machine.
Maintenance and cleaning
Select machines that are easy to maintain and clean. It ensures proper hygiene and smooth operation. Consider the machine's design, detachable parts, and cleaning tools provided.
Cost and budget considerations
Consider the price of the turmeric grinder and set a budget. Look for machines that give good value for the money. Think about the extra costs like installation, maintenance, and energy usage in the long run.
Noise and vibration
The grinding process makes a lot of noise and vibrations. It is bothering to the surroundings. So, when choosing the machine, consider the level of noise and vibrations produced by the machine. Business buyers should look for grinders that operate quietly and have good shock absorption systems.
Q1: What industries use turmeric grinding machines?
A1: A turmeric grinder machine is primarily used in spice-processing companies. It may also be used in smaller food industries, such as bakeries and restaurants, that deal with dry condiments. Furthermore, some cosmetic manufacturing companies use turmeric grinders to process turmeric for their hair and skin products. Lastly, pharmaceutical industries have whitening uses for turmeric in their drugs.
Q2: What are some features business buyers should look for in turmeric grinding machines?
A2: Buyers should look for efficient production capacity, advanced technology for fine grinding, noise and dust control mechanisms, sturdy construction, hassle-free maintenance, and appropriate safety features.
Q3: Are there different types of turmeric grinding machines?
A3: Yes. The grinding machine for turmeric powder varies in type and specification. Common types include hammer mills, pulverizers, roller mills, jaw crushers, and-impact mills. Targets and specifications vary depending on the use.
Q4: What is the ideal production capacity of a turmeric grinding machine for sale?
A4: The ideal production capacity totally depends on customer needs. When selecting a suitable capacity, it is important to consider the goal production amounts, available resources, and time constraints. Some popular capacities include 20 kilograms per hour, 2000 kilograms per 8-hour shift, and 5,000 kilograms per day. These capacities may come with small, medium, or large-scale turmeric processing systems.
Q5: Do turmeric grinding machines come with warranty services?
A5: Most manufacturers and suppliers offer warranty services for turmeric grinding machines. However, it's important to read the warranty coverage and terms to ensure they are in line with expectations.
