Tubular singeing machine

Types of tubular singeing machines

Tubular singeing machines are diverse sewing machines with distinct applications and functionalities, each serving specific types of materials, fabrics, and tubular items.

• Double Singeing Machines: A twin-cylinder design characterizes it. One cylinder is within the other. This machine works with the principle of electrical heating and is used for the purpose of removing the fluff and hair of the cloth surface. It is widely used in the textile industry for processing various fabrics such as wool, cotton, linen, chemical fiber, etc., so as to improve the fabric's surface fineness and feel of use.
• Rotary Tubular Singeing Machines: This machine has two types of rollers that operate at different speeds. The fast-moving singeing roller and the slower-moving fabric feed roller create friction that singes the loose fibers. Therefore, they are mostly used in the textile industry and can be widely applicable to kinds of garment fabrics, cotton yarns, blended yarns, chemical fiber yarns, mercerized yarns, etc., for singeing treatment.
• Fine Flame Singeing Machines: It is also called flame singeing. It adopts a modern design, which provides accurate and full fiber elimination. The machine creates a controlled fire that burns the fiber, removing all the extra fuzz. In addition, the machine also has a safety feature that turns it off automatically if the flame is not present. Therefore, fine flame singeing machines can be widely used in cotton, polyester, cotton/polyester blends, and other fabrics to improve the quality and market competitiveness of subsequent processing.
• Flame Singeing Machines: This type of machine uses a controlled flame to singe the loose fibers of the fabric. Flame singeing machines are commonly used for cotton, polyester, and blended fabrics.
• Friction-based Singeing Machines: It also called friction singeing machines. This machine singes the fibers' help friction between the fabric and the rotating singeing roller. They are often used for cotton, polyester, wool, and blended fabrics.

The aforementioned machines are automatic, semi-automatic, or manual.

• Automatic Tubular Singeing Machines: An automatic tubular singeing machine has some features, such as high efficiency. The machine also has a production line, which helps easily and quickly produce goods, increasing productivity. Additionally, it is useful for making goods of uniform quality and excellent quality and for reducing the possibility of errors in the production process.
• Semi-automatic Tubular Singeing Machines: A semi-automatic tubular singeing machine usually relies on electrical power to provide energy. This machine has easy operation and automation features, so it saves time and labor.
• Manual Tubular Singeing Machines: Using the manual tubular singeing machine requires manual operation. It controls the input, speed, and processing of materials through the equipment.

Specifications & Maintenance of Tubular Singeing Machines

The tubular singeing machine's specifications will vary depending on the type, model, and specific applications. However, some key specifications of their machines are as follows:

• Production Capacity

  The machine's efficiency is typically measured by its production capacity or singeing speed, usually in meters per hour or units per hour. For example, some tubular singeing machines have a production capacity of around 80~90 m/hr and can singe and finish 1080~1200 pcs of Tibetan wool per 24 hours of continuous operation.

• Applicable Tubular Fabrics

  Some machines can accept materials such as chemical fiber, cotton, polyester cotton, and blended, while others may specify the types of fiber they can process. The diameter and length of the tubular fabric may differ, with some machines handling more extensive, longer fabric than others.

• Temperature Control

  Modern tubular singeing machines may incorporate advanced temperature control systems that allow operators to monitor and adjust the temperature of the burners. This can help optimize the singeing process and reduce the risk of fabric damage.

• Power Requirements

  An electric singeing machine's power requirement may differ depending on its motor, burner, and other electric parts. For example, a machine's power requirement is 4kw or 6-8kw. Depending on the model, it may require a three-phase power supply with a specified voltage.

• High Efficiency

  A tubular singeing machine will be more efficient than manual fabric singeing or finishing methods. For example, tubular singeing machines can efficiently process large quantities of tubular fabric in a relatively short time. Their efficiency varies by model, fabric type, and machine settings.

• Automation

  Depending on the model, some machines may incorporate automatic feeding, fabric tension control, and temperature regulation, among other auto functions. This helps streamline the singeing process, improve efficiency, and reduce reliance on manual labor.

When using a tubular singeing machine, there are some maintenance requirements to ensure optimal performance and a longer service life:

• Machine Cleaning

  Before and after each operation, all the parts of the machine should be cleaned by brushing off any fiber residues or singed materials. Applying lubricants to moving parts can reduce natural wear and tear and lower the risk of mechanical failures that lead to production downtime.

  Regularly cleaning the oiling parts is essential to preventing dust and debris from clogging the system. But unlike other machines, a tubular singeing machine shouldn't be over-lubricated to avoid developing dirt and grime.

• Singer Maintenance

  The main function of the tube singeing machine is to remove the protruding fibers on the cotton fabric that become visible after weaving. Therefore, without sharp cutters or "singers," the device could do little to help the textile industry.

  Hence, close attention must be paid to the singe's upkeep, which includes sharpening, oiling, and adjusting parts and replacing worn components.

• Periodic inspections

  Users should develop a maintenance schedule that includes regular inspections for signs of parts wear, belt wear and tension, roller wear, electric and hydraulic circuit disconnections, etc. The temperature calibration system and burner should also be included. Any issues that could lead to costly production delays and require more time and resources to fix should be addressed immediately.

Scenarios of tubular singeing machines

Singeing is widely used in the textile industries and other related fields to burn off loose fibers and clean the surface of materials in several manufacturing factories.

• Cloth production: In the apparel industry, tubular singeing machines are used as the first process to prepare the fabric for garment production. When the fibers are burned, the result is a smoothed-out fabric that makes for a high-quality finished product.
• Carpet and rug manufacturing: Tubular singeing machines are very helpful in the rug industry. When loose fibers are singed off, the pile gets better shaped, the plush is increased, and the overall quality is improved in carpets and rugs.
• Home textile products: Bed sheets, pillow cases, and other home textile items use tubular singeing on the fabric before making the final products to ensure a smooth finish. This increases the overall quality of home textile products.
• Upholstery fabric: Upholstery material, such as that used for sofas and armchairs, also benefits from the singeing of loose fibers, which gives the material a more even surface with improved handling qualities. This makes the fabric easier to work with during the upholstery process.
• Leather production: Some leather production companies can use tubular singeing machines to treat other animal hides and leather products. The machine can help beautify the surface of the leather, making it more appealing to use in various products, such as bags, shoes, and belts.

How to choose tubular singeing machines

When choosing a tubular fabric singeing machine for purchase, it is important to look at several features and specifications that may impact the performance of the machine.

• Adjustable flame control: This feature allows the operator to modify the temperature of the flame as well as the amount of heat that is generated by the singeing machine. The adjustable flame control gives the operator the ability to change the singeing process based on the particular fabric or material.
• Speed control: It is paramount to consider machines with speed control features, as this gives the operator the power to control the rate at which the fabric is passed through the singeing process. With the speed control feature, operators can optimize the singeing effect and machine performance on different types of fabrics by adjusting the speed.
• Operating environment: Since tubular singeing machines make use of open flames, they are very sensitive to their immediate environment. Therefore, it is important to consider the operating environment where the machine will be located or installed. The surrounding air flow should be stable to avoid excessive speed, which could diminish the effectiveness of the singeing process.

By considering these features and more when choosing the tubular singeing machine, it is possible to select machines that will effectively remove fiber flaws from the fabric. This will lead to a more smooth and even surface on the material.

FAQ

Q1: What kind of fuel is used in tubular singeing machines?

A1: Tubular singeing machines generally useLP Gas, Diesel, Kerosene, or Fuel as the energy sources.

Q2: What are the benefits of using tubular singeing machines in textile industries?

A2: Tubular singeing machines improve the quality of fabrics by removing protruding fibers, resulting in smoother cloth. They enhance the fabric's appearance, making it more attractive to consumers. Additionally, these machines increase production efficiency by streamlining the preprocessing of fabrics, allowing for faster subsequent production stages.

Q3: What types of fabrics can be processed using tubular singeing machines?

A3: Tubular singeing machines are versatile and can be used to process various types of fabrics, including cotton, blended, chemical fiber, linen, wool, velveteen, silk, and stretchy fabric.