Toilet paper making machine for sale in south africa

Types of toilet paper making machines for sale in South Africa

There are many variations of the toilet paper making machine for sale in South Africa. They can be classified according to how they are manufactured, their level of automation, and their capacity.

• Raw material conversion machines

  These machines take up various materials that can be used as toilet paper. For instance, recycled paper/paper rolls go through a de-watering machine(to remove the water) and a pulping machine to turn the paper material into pulp. The pulp of fiber then goes through drying and pressing to ultimately turn it into a roll of toilet paper. Other raw materials include virgin/crepe paper fibers that have been imported and treated as to be used for toilet paper.

• Wet strength additives application machines

  These machines give wet-strength additives to the pulp of fiber. This makes the toilet paper more durable when wet, which is a characteristic that consumers look for.

• De-watering machines

  As mentioned above, these machines take off excess water from the pulp of fiber. It is the first stage in the production of toilet paper. The de-watering machine uses a press to squeeze out the water, so the fiber is ready for further processing.

• Pulping machines

  These machines chop the fiber into fine pulp. A pulping machine essentially turns waste paper into a slurry, which is the pulp.

• Drying and pressing machines

  Such a unit is sometimes called a tissue machine. It takes the damp fiber and presses and heats it to remove all dampness. What is produced is a dried sheet of paper that can be turned into a roll of toilet paper.

• Screening machine

  This machine separates the contaminating materials from the paper fiber. Once the contaminants are removed, the paper fiber moves onto the next stage of processing.

• Automatic toilet paper manufacturing machine

  Fully automatic paper manufacturing machines are the most advanced and largest production units available. They usually have a roll feeding unit, a folding and pressing unit, and a roll/pack/box feeding unit. These machines can produce large volumes of toilet paper with great accuracy and efficiency.

  For example, an automatic toilet paper machine can use a 63-inch paper roll as its raw material. It will then fold, cut, and emboss the material(stereos cut into 1-2 parts along the edge) into a toilet paper of 8-10 sheets that will be a part of a single roll. In a fully automatic machine, all of these processes happen seamlessly and with high efficiency. Up to 100-200 rolls can be produced per hour, depending on the specific machine.

• Semi-automatic toilet paper production machine

  Semi-automatic machines have automated and manual components. Operators may need to manually feed the paper rolls or assist with the folding and packing units. They have lower capacity than fully automatic machines(Semi-automatic machines can produce 50-100 rolls/hour, depending on the specific machine).

• Manual toilet paper production machines

  These simple machines are basically a reminder of the past. They have a roll feeding unit, a cutting and folding unit, and a packing unit. All processes are manual, so one operator can produce about 20-30 rolls/hour.

Specification and maintenance of toilet paper making machine for sale in South Africa

Toilet paper making machine specifications depend on the types and materials reviewed earlier. However, here are some general specifications for these machines.

• Production Capacity: The production capacity of a toilet paper-making machine is the number of toilet papers it produces per unit of time. It can range from 20 to 200 meters per minute, depending on the type of machine.
• Power Requirement: It is the amount of power the machine requires to run efficiently. It is usually indicated in kilowatts (KW) and can range from 5 to 25 KW.
• Diameter of Paper Rolls: This is the maximum diameter of the paper rolls that the machine can handle. It usually ranges from 100 mm to 400 mm.
• Width of Paper: The width of paper refers to the maximum width of toilet paper the machine can produce. It can range anywhere from 100 mm to 300 mm.
• Machine Dimension: This refers to the size of the machine, and it is usually indicated in length x breadth x height. The overall length of the machine can range from 3,000 to 5,000 mm, while its overall width and height are around 1,500 and 1,800 mm.
• Weight: This refers to the overall machine weight, including all the components. Depending on the type and materials used, the machine can weigh up to 3,000 kg to 5,000 kg.

For optimal productivity and lifespan, each component of the toilet paper-making machine requires some maintenance practices. Manufacturers recommend constant servicing of the components by cleaning, lubricating, adjusting, and replacing worn-out parts. Some critical maintenance practices include:

• The manufacturing parts, especially the cutting and forming parts, should be cleaned regularly to remove any residue and dust particles.
• Due to continual movement and friction of parts, toilet paper machines are bound to wear out quickly. Therefore, operators should always check and replace worn out to ensure efficiency.
• To avoid breakdowns and improve the lifespan of the toilet paper-making machines, manufacturers advise regular servicing. This may involve cleaning, oiling, adjusting, and replacing any worn-out parts.
• Since most toilet paper machines are automated, operators must pay attention to the electrical components. They should be maintained through routine inspections and occasional technical expertise to ensure everything functions optimally.

Scenarios

• Mass production of toilet paper:

  Toilet paper-making machines are primarily used in large-scale production facilities, such as tissue factories and production plants, to produce vast amounts of toilet paper. These machines can produce thousands of rolls of toilet paper per day to meet market needs.

• Commercial use:

  Toilet paper-making machines are used primarily for commercial purposes, such as businesses, public facilities, and institutions. These places usually have higher demand for toilet paper, such as hotels, restaurants, supermarkets, shopping malls, schools, airports, etc.

• Export markets:

  Toilet paper-making machines may be used to target export markets. Some countries or regions may have a robust demand for toilet paper, and toilet paper production may be an essential part of the local economy. Therefore, toilet paper-making machines are primarily used for export markets, such as overseas factories or processing plants, to provide them with equipment for production.

• Specialized types of toilet paper:

  Toilet paper-making machines specialize in specific types of toilet paper, such as recycled toilet paper, organic toilet paper, etc. These machines may have unique manufacturing processes or raw material handling systems to produce particular varieties of toilet paper.

How to choose toilet paper making machines for sale in South Africa

When looking for quality toilet paper machines for sale South Africa, buyers should start by investigating the material of manufacture. First, they should look for strong stainless steel parts. Such will offer a longer service life with minimal repairs.

Next, buyers should also prioritize durable and easy-to-clean machines. They will not need frequent maintenance or lengthy cleaning procedures to stay hygienic. Established brands often provide maintenance manuals in their product documentation. Still, they may offer precise maintenance guidance in the first place.

Also, buyers can ensure hassle-free operation and faster production by opting for automatic models. Such models efficiently convert paper into finished products with minimal manual intervention.

An efficient paper roll feeder reduces downtime by rapidly feeding raw material into the production line. It enables uninterrupted production, ensuring a consistent flow of paper through the manufacturing process.

If possible, buyers should choose energy-efficient machines and eco-friendly options. In the current age, energy efficiency is paramount for cost-saving and environmental responsibility.

Such machines optimize energy consumption without compromising performance, resulting in lower operating costs and reduced environmental impact.

Before settling for a specific brand, it may be best for the buyer to request a machine sample. The sample will provide insight into the machine's performance, quality, and compatibility with production needs.

Toilet paper production lines can be quite costly. Buyers in this range should therefore look for machines with exceptional after-sales services. Such services include round-the-clock troubleshooting, expert guidance, and prompt solutions to address concerns and minimize downtime.

Q1: How much investment is required to set up a toilet paper machine in South Africa?

A1: The cost of a toilet paper machine varies depending on its size, capacity, and features. In general, a small to medium-sized machine may cost anywhere from a few hundred thousand to several million rand.

Q2: Can a toilet paper machine be customized to produce different types of tissue paper products?

A2: Yes, some machines can produce bulk toilet paper, facial tissue, paper towels, and napkins with slight modifications.

Q3: Is there a local market for toilet paper in South Africa?

A3: Yes, South Africa's toilet paper market is growing due to the rising population, urbanization, and demand for hygiene products.

Q4: What raw materials are needed to set up a toilet paper machine in South Africa?

A4: The main raw material is tissue paper jumbo rolls. Other materials include glue, additives, and printed colored ink for custom products.