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Ready to ShipTissue paper reels are the core components of tissue paper production machines. The following are some common types of tissue paper reels.
The twin-wire reel gets its name from using two wires to form and drain the paper web. It is the most popular type of reel in modern tissue paper mills. The twin-wire reel provides excellent control over the paper structure and properties. In addition, it is highly efficient. By using two wires, the twin-wire reel can produce high-quality tissue paper, which is particularly suitable for products that require softness and strength, such as toilet paper and facial tissue.
The crescent former reel, also known as the single-wire reel, employs a curved forming wire. It is suitable for producing high-quality tissue papers. The crescent former reel is often used for the production of premium tissue products, such as facial tissue, napkins, and specialty papers. The tissue produced by a crescent former reel is usually softer and more absorbent. Besides, it has a higher bulk (thickness) than other types of tissue paper, making it feel luxurious.
The stub winder is a common type of tissue paper reel. It is suitable for small-scale or specialized tissue paper production. The stub winder produces smaller reels by winding the tissue paper in shorter sections. This design is ideal for businesses that require different sizes or special finishes for their tissue paper products. In addition, the stub winder allows for quick reel changes and flexibility in production. Therefore, it can meet the diverse needs of customers.
The center pull reel is a type of reel that allows the tissue paper to be pulled from the center. It is often used in the production of tissue paper products for commercial and public use, such as toilet paper, hand towels, and napkins. The center pull design provides convenience and hygiene benefits, as each sheet of tissue paper is dispensed from the center of the roll. This also helps to reduce waste and ensure the paper remains clean and dry until use. Additionally, the center pull reel can be produced in different sizes and thicknesses to meet various requirements.
When considering the tissue paper reel as a machine, there are many specifications to take into account. This includes the length, width, and core size of the reel. It is important to consider these sizes as they will affect the amount of tissue that the machine will be able to produce. Length can vary from 2,500 to 6,000 meters, width from 75 to 250 millimeters, and core size from 38 to 76 millimeters. The core size is the size of the cardboard tube at the center of the reel, and it can be different based on the dispenser used (if any). For example, residential and commercial toilet paper dispensers have different core sizes, so reeling machines will need to be set up to produce reels with the correct core sizes.
When it comes to maintenance, the biggest factor to take into account is the frequency of replacement parts. Some parts are more durable and will only need to be replaced once a year, while others need to be checked and replaced more frequently. The cutting blades, for example, are often made from a harder metal that is less prone to wear. However, they will still need to be replaced after a few years of use to ensure that the paper is cut cleanly and evenly. The bearings that help the machine run smoothly will also need to be replaced after some years of use. They should be checked periodically for signs of wear, such as loud noises or vibrations coming from the machine. Finally, the sensors and wires that allow the machine to function properly and let it communicate with other devices and control systems will also need to be checked and maintained regularly. They are usually included in a preventive maintenance plan, which is a schedule of maintenance tasks that need to be done at regular intervals to ensure the machine runs properly.
Tissue paper reels are used for manufacturing various tissue paper products like toilet paper, paper towels, napkins, facial tissues, and other specialty tissue papers. These products have a wide variety of application scenarios.
Toilet papers are the most common tissue paper product. The rolls are used both at home and in commercial and public restrooms. They are also used in schools, offices, restaurants, and other public places.
Paper towels are commonly used in kitchens, restaurants, and other food preparation areas. They are used to clean spills, wipe surfaces, and dry hands. Paper towels are also used in restrooms and other parts of a house or facility. They are used to dry hands, clean surfaces, and wipe dirt.
Paper napkins are used for wiping the mouth and hands during meals. They are also used in restaurants, cafes, and other food service establishments. Facial tissues are used to blow the nose and clean the face. They are also used for personal hygiene purposes and cleaning.
Industrial tissue paper rolls are used in institutions and commercial places. They include paper towels, toilet paper, and other tissue paper products. They are used in high-traffic areas. For instance, industrial toilet paper is used in schools, hospitals, and airports.
Other specialty tissue paper products, such as medical tissue paper, are used in the medical field to manufacture medical gowns, sterilization wraps, and other products. The tissue paper used in the medical field is highly absorbent, and in most cases, it is sterilized. Some tissue papers are also treated with chemicals to provide additional strength for specific purposes.
When selecting a tissue paper reel machine for commercial or industrial use, it's important to consider the following factors to ensure it offers the best performance and productivity for the intended application.
Consider the required output and choose a machine with the appropriate reel diameter and width. If large volumes of tissue paper reels are needed, opt for a machine with a higher capacity.
Ensure the machine is compatible with the required roll types and sizes. Check the core diameter, length, and width specifications.
Choose the appropriate automation level for the production needs and available staff. Semi-automatic machines require more manual labor, whereas fully automatic machines are more efficient but may have higher initial costs.
Determine the required production speed and select a machine that can achieve the desired output. Consider the balance between speed and quality.
Choose a machine from a reputable manufacturer with a good track record. Consider the machine's durability and maintenance requirements to ensure it can provide consistent performance over time.
Consider both the initial cost of the machine and its long-term operating costs. Take into account factors such as energy consumption, maintenance expenses, and the cost of raw materials.
Choose a supplier that offers training and ongoing support to ensure staff are properly trained to operate the machine safely and efficiently. Consider the availability of spare parts and technical support.
Seek recommendations and reviews from other users or industry experts to learn from their experiences and identify any potential issues with specific machine models.
Q1: Is there a machine that can convert tissue paper into reels?
A1: Yes, there are tissue paper converting machines designed to create tissue paper reels from jumbo rolls. This machine cuts the jumbo roll into smaller widths and then rewinds it into compact tissue paper reels. The converted tissue paper reels can be customized to different specifications, including size, ply, and packaging requirements.
Q2: What are the benefits of using an automatic tissue reel changer in manufacturing plants?
A2: The automatic tissue reel changer offers several benefits to manufacturing plants. It reduces downtime and improves operational efficiency by enabling seamless reel changes without interrupting the production process. This creates a smooth workflow and enhances productivity. Additionally, automatic reel changers minimize waste by precisely adjusting to new rolls, thereby optimizing material usage. They also enhance workplace safety by eliminating the need for manual intervention during reel changes.
Q3: What are the trends in the tissue manufacturing industry?
A3: The tissue manufacturing industry is experiencing several key trends. Greater emphasis is being placed on sustainability and environmental responsibility throughout the entire supply chain, from raw materials to production processes and packaging. This includes the use of recycled fibers, energy-efficient technologies, and biodegradable packaging options. Personalized and premium tissue products are also gaining popularity, driven by consumer demand for unique designs, superior quality, and enhanced product features. Digitalization and automation are further transforming the industry, with advancements in smart manufacturing, data analytics, and robotics improving operational efficiency and product quality.
