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Textile winder machines are used to wind thread, yarn, and other textiles onto cones, spools, bobbins, or reels.
Based on the functioning method, the types of textile winder machines include automatic bobbin winder machines and shuttle bobbin winder machines. Automatic bobbin winder machines are used in larger-scale textile industries. They wind the thread onto bobbins at a high speed and with high efficiency. One of the advantages of these machines is that they often come with auto-stop features that help prevent over-winding. Another advantage is that multiple bobbins can be wound simultaneously. This helps save time and increase productivity. Automatic bobbin winder machines are the ideal choice for businesses that require large amounts of bobbins to be prepared in a short period.
On the other hand, shuttle bobbin winder machines are often used in smaller workshops or for individual use. It requires the operator to manually shift the shuttle as the bobbin is being wound. This may take longer than automatic bobbin winder machines, but it is more cost-effective. Shuttle bobbin winder machines allow the operator to control the winding tighter and also adjust the speed.
Textile winder machines can also be classified based on their winding styles, such as cross winding and parallel winding. Cross-wound bobbins are commonly used in weaving and sewing machines. The yarns in these bobbins are arranged in a crisscross pattern, which prevents the yarn from getting tangled when being used. This makes the bobbin easy to use in complex machinery that requires high levels of precision. Parallel-wound bobbins are often used in over-locking and embroidery machines. The yarns in these bobbins are wound parallel to each other, making it easier to unwind them quickly and smoothly. Some machines can work with different types of bobbins. These include the cone bobbin winder machines, the spool bobbin winder machines, and the bobbin core winder machines.
Complicated patterns require an accurate pirn winder machine to be used. Pirn winder machines also can change the position of the yarn in different patterns. The most common ones are the cross and cheese winder pirn machines. The pirn machine used will depend on the type of textile that is being worked on. Pressure winder machines are used in the textile industry to wind materials under pressure onto a core. The pressure can be used to help increase the density of the material or to control the tension as the material is being wound. This machine can be used for a variety of materials, including textile.
The uptric, double-catenary, low-tension, and high-speed winders' specifications depend on the fiber and end-use. Their speed, diameter, and capacity differ. Generally, their speed ranges from 800 to 1,600 r/m, and they can make bobbins with a diameter of over 6 inches. The average holding capacity is 5 to 10 kg, but it can be more for some specialized ones.
Usually, the motor power of textile winder machines varies between 2 and 10 kW. Besides, motor speed varies in the same way as spindles' speed, depending upon the winding type. The power consumption is from 0.75 to 2.30 kWh, depending on the machine's type and motor. The average power consumption of the winder will be less than that of the entire weaving machine.
The efficiency of a textile winder machine can go up to almost 95%. The yield per hour of efficient bobbin winding is from 60 to 70 bobbins. Generally, 40 to 50% of the yarn is left on the bobbin after re-winding.
The dimensions of these machines also vary according to their types, but generally, their width is between 23 and 82 inches, their depth between 72 and 94 inches, and their height is between 58 and 66 inches. The weight is between 800 and 1,500 kg.
Sometimes, small parts, such as yarn guides, coiler, ring guards, and balloons, may need to be replaced. They can be replaced or cleaned with a brush or cloth. The machine should be cleaned to remove any thread left. Or it can be cleaned with an air jet, but no oil should be used before cleaning with an air jet. Oil should only be put when it is cleaned with a dry clean method.
Centrifugal bobbin changers and automatic yarn break detectors help improve the machine's efficiency. In detectors, yarn break can occur due to a faulty yarn, excessive yarn tension, mechanical issues, or operator errors. In case of a detection failure, the yarn should be inspected to check for normal signs of use and any damage. A qualified technician should be consulted to handle any technical issues and suspect faults in the machine.
A yarn winder machine is an essential piece of equipment in the textile industry and has many applications in other industries. Below are some common uses of this machine in various industries.
Textile Industry
In the textile industry, the machine winds yarn at a fast rate and reels it onto bobbins, cones, and spools. Yarn has various thicknesses, including cotton, sewing thread, knitting wool, and silk yarn. The machine can also rewind used bobbins to remove any tangling of the thread.
Garment Industry
In the garment industry, the machine winds threads used in sewing garments and other clothing items securely onto spools. It also helps sew firms to efficiently manage their sewing threads, preventing tangling while sewing. Some advanced machines can also be used to sew knitting yarns for sweaters and apparel.
Knitting Industry
In knitting, a yarn winder of different sizes is used to create easy-to-handle yarns. These are then organized into knitting loops or knits. Larger machines are used in industrial settings to produce large-scale knitting items.
Weaving Industry
Weaving industries use non-computerized or computerized winder machines to prepare yarns for weaving into fabrics. When the yarns are woven, various types of textiles, such as cotton or silk fabric, are used for different purposes.
Embroidery and Upholstery Industries
The embroidery and upholstery industries often use a yarn winding machine to make intricate designs on various textiles and upholstery items. Here, winding helps prepare yarns for embroidery or upholstery of standardized sizes and tensions.
Carpentry and Upholstery
In carpentry and upholstery, a yarn-winding machine is primarily used to prepare upholstery and furniture cover threads. It makes it easy for the workers to handle and use the threads when stitching or covering furniture items.
Quilting and Sewing Industries
These industries may use a small or large yarn winder to wind threads used in quilting and other sewing projects. It is mostly used while working on large quilting or sewing items that require easy management of the sewing thread.
Textile Production and Custom Tailoring
In custom tailoring, the machine helps prepare sewing threads for tailored garments. The threads are wound to provide easy use and prevent tangling while sewing, especially in personalized or bespoke tailoring where precision is crucial.
Know the yarn types and sizes:
Different winders are designed to handle specific types of yarns, such as cotton, polyester, wool, or specialty fibers. Additionally, the machine may have limitations with regard to the diameter and length of yarns. Therefore, it is crucial to consider the kinds of yarns and sizes that the machine can efficiently wind.
Consider winding patterns and speeds:
Winding styles, such as cross or side winding, may be important for the intended use of the wound yarn. Psychologically, customers hope to spend a reasonable amount of time on each winding process instead of a lifetime. While buying a textile winder machine, consider its speed as well as efficiency and productivity.
Think about machine dimensions:
Description and specifications of the textile winding machine will indicate the size of the machine. This information will help to know whether the machine will fit in the space or factory premises. Also, the details will assist in determining the amount of yarn that can be wound in a single bobbin.
Understand its operation:
Like any other machine, a winding machine also has operating instructions. Before deciding to go ahead and buy the machine, it may help understand its operation and the skills required by the workers to handle it.
Consider the maintenance and support:
Like any other machine, a winding machine will also require support and maintenance services. It's crucial to consider the maintenance requirement and the long-term support offered by the manufacturer. Ask the supplier about the schedule of routine maintenance tasks and confirm the availability of spare parts.
Assess safety features:
Safety and well-being are prime concerns among machine manufacturers. Winding machines will come with various safety features, such as emergency stop buttons, enclosures, and guards. Ensure that the machine has standard safety features to protect the operator from any potential hazards.
Think about energy efficiency:
Winding machines consume varying amounts of electrical energy, depending on the motor and driving systems. Consider the energy efficiency of the machine, as it can impact operational costs—especially for high-speed and high-volume winding.
Q: How has modern technology affected textile winding machines?
A: Modern technology has led to greater automation, smarter control systems, and more efficient energy use, resulting in faster and more flexible winding machines.
Q: What kinds of textiles do winding machines work with?
A: Winding machines can handle a wide range of textile materials, including natural fibers like cotton and wool, synthetic fibers like polyester and nylon, and special fibers like Kevlar or acrylic.
Q: Can a winding machine handle more than one kind of material at the same time?
A: Some advanced machines can do this by using multiple winding heads or integrated systems. This can improve productivity and flexibility in production lines.
Q: How do operators know when to change the winding machine's parameters?
A: Operators should change the parameters according to the type and size of the material, the machine's winding capacity, and the desired winding quality. They can refer to the manufacturer's guidelines and adjust according to the practical situation.
Q: What future trends are there in the evolution of winding machines?
A: The future development of winding machines may include more intelligent automation, a more human-friendly interface, and greener energy efficiency to meet the sustainable development requirements of the textile industry.
