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The jaw crusher functions and depends on the jaw plates to crush a wide range of materials. Thus, the type of jaw plate selected will impact the functioning of the jaw crusher. There are two main types of jaw plates, each with different subtypes.
In addition to the main types of jaw plates, there are replacement fixed and moveable jaw plates for the XA400 crusher. These include:
The Terex pegson xa400 has several specs to note before use. The machine uses a powerful engine to crush various materials. The first specification to note is the engine power, which stands at 256 kW. This engine power translates to 345hp. The crushing power of the machine is quite strong, with the ability to break down large boulders measuring two feet in diameter. This strength comes from the high torque generation capacity of the machine, which stands at 650nm. The machine has a feed opening of 1,000 mm by 600 mm. The crushing ratio of the machine is quite impressive at 8 to 1. The machine uses hydraulic drives and is fully automated, with settings and controls on a digital monitor. In terms of dimensions, the machine is massive, with a length of 14 m, a width of 2.7 m, and a height of 3.3m. It also has a total weight of 32,000 kg. The Terex XA400 uses a concrete and asphalt recycling capacity of 80-120 tons per hour. The maximum capacity of normal granite stands at 200 tons per hour.
The crushing process begins with a vibrating feeder that distributes the material evenly to the jaws for crushing. If required, the material goes through the process of secondary crushing from another set of jaws. It may further undergo a screening process through a belt conveyor to sort out material of different sizes. The entire crushing and sorting process takes place swiftly and smoothly to produce crushed material and transfer it to storage locations.
Before the maintenance schedule, it is essential to point out the unexpected breakdown cost of jaw crushers. It can be as high as $9000 to $20,000. It is better to stick to the manufacturer's maintenance schedule and save crushing plates in good condition. The maintenance jaw plates include:
The Terex Pegson XA400 has several applications in mining and construction. The presence of the jaw plate makes it a very versatile piece of machinery and contributes to the many use cases of this machine.
The jaw crusher is excellent for breaking large boulders into smaller ones. The size and dimensions of the crusher itself are industrial-grade. The smaller pieces of rock are more manageable and can be used as raw material in several construction projects.
Mining companies use the XA400 to break up ore and gain access to the valuable parts of the land. After extracting the required mineral, the jaw crusher can be used to break the leftover stones so that none of the material goes to waste.
The most common product of the jaw crusher is gravel. This small stone is produced in large amounts after crushing. It is the primary raw material for making concrete and roads. The machine is meant to handle large volumes of material. Crushing capacity of the machine is between 25 to 50 tonnes per hour.
Road construction companies can use the XA400 to break large stones and repurpose them as asphalt. Without this machine, processing material for road development would be a very labor-intensive project.
The crusher can also be used to break concrete into smaller pieces. People undertake demolition projects to tear down old buildings. Instead of letting the concrete sit in a landfill, the XA400 can be used to repurpose it into concrete aggregate.
Landfills can benefit from this kind of machinery. Old and rusty automobiles can be crushed to free up land space. The jaw crusher will break the automobile into smaller parts that can be recycled by the industry.
For a hassle-free purchasing experience, it is essential to know the fitment of the Terex XA400 jaw crusher. As mentioned earlier, the crushing of stones takes place by the movement of the jaw plates. Therefore, these jaw plates must perfectly fit the jaw crusher. Apart from this, there are several other factors that need to be kept in mind when choosing the XA400 jaw plate.
Q1: What are the indicators of wear on the Terex XA400 jaw plate?
A1: Business buyers can tell the jaw plates are worn out or require replacement if they notice uneven crushing, reduced output, increased power consumption, cracking, or spalling. Also, they should inspect the plates for any deep grooves or ribbing that may occur as the materials get crushed. Further, they should check for any structural damage like cracks or chips.
Q2: How can one improve the lifespan of the Terex jaw plates?
A2: Ensure the jaw crusher is well-maintained and operating within the manufacturer's specified guidelines. Also, consider using a jaw plate material combination that suits the intended application. Furthermore, monitor and control the feed material characteristics to avoid overloading the crusher with excessively hard or abrasive materials.
Q3: Are the Terex XA400 jaw plates interchangeable with other models?
A3: Some jaw plates may be interchangeable, but it is always advisable to consult the manufacturer's guidelines. Also, in the case of interchangeability, it is important to remember that different models may offer varying levels of efficiency and performance.
Q4: What is the supplier's return policy for the Terex XA400 jaw plates?
A4: The supplier's return policy may vary depending on the supplier. However, many will accept returns if the product is unused and in its original packaging. Buyers may also be allowed to exchange products that are damaged during shipping.
