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Likely the most sophisticated of the sterile tanks, the cryogenic sterile tank is meant for very low-temperature storage. It is mostly employed in the storage of items such as liquid oxygen or nitrogen that must be stored at cryogenic temperatures. These tanks are composed of very strong materials that limit heat ingress and are complemented with vacuum insulation to keep temperature levels at absolute zero.
As the name suggests, this type of sterile tank is stored and operated above the ground. These tanks are mostly manufactured in the form of a vertical cylinder or horizontal cylinder. They are applied in such areas as the storage of sterile water, chemicals, or other liquids that can't tolerate atmospheric pollution. These tanks are normally built to endure weather elements while ensuring that the content preserved in them is kept purged.
The welded sterile tank features welded seams as opposed to bolted ones. This construction design provides additional sterility assurance since there are no gaps or crevices which could potentially harbor contaminants. Welded tanks are major employed in the pharmaceutical, food and biotechnology spheres where high sterility levels are a must.
The horizontal sterile tank is spilled horizontally as opposed to vertically. They are useful when the available height for installation is inadequate since they often have larger storage capacity. These tanks are mostly employed in such situations as holding sterile liquids such as water or processing chemicals where space is available primarily in the horizontal plane.
Typical of sterile tanks, vertical sterile tanks take the shape of cylinders that stand upright. They normally have a conical top which aids in efficient storage. Vertical sterile tanks are mostly used in such situations where high storage capacity is required and are employed for storing such liquids as water, oils, or chemicals that require high levels of purity maintenance.
Stainless steel ranked at the top of the most used materials in sterile tanks. This comes as a result of it being corrosion-resistant and very tough, which makes it purging and viable for a long time. It is also simple to sanitize due to its smooth surface finishes. In most cases, type 304 or 316 grades are utilized due to their excellent resistance to chemicals.
Although carbon steel is cheaper, it is not as durable as stainless steel. Nevertheless, it can be used for sterilizing liquids under less brutish conditions. It is often coated with internal layers of polymers or other resistant materials to counteract the corrosive impact of the stored items. It is practical for uses where sterility requirements aren't so stringent.
Similar to above, glass-fused steel sterile tanks combine the toughness of steel with glass's corrosion resistance. The glass inside the tank acts as a buffer to prevent corrosive liquids from damaging the steel. This tank is ideal for storing highly corrosive products such as acids or chemicals used in the pharmaceutical industry.
Polyethylene sterile tanks are cheaper than metals and most suited for smaller storage requirements. These tanks, which are made of high-density polyethylene (HDPE), are resistant to chemicals and are used when the temperature levels are not so high. They are featured in the storage of such items as purified water and certain chemicals where lightweight construction is needed.
Although expensive, titanium is extremely durable and resistant to corrosion. Its sterility tank is used for highly corrosive substances such as seawater or aggressive chemicals in the chemical industry. It is often applied when a lightweight material with high resistance to corrosion and oxidation is required.
Sterile tanks play a critical role in the pharmaceutical industry in their storage and processing of sterile solutions, vaccines, and biopharmaceuticals. They protect drugs from contamination during storage after purification processes. They also maintain the required sterilization for products requiring aseptic conditions, such as injectable medications. These support equipment for fermentation and other bioprocesses in the production of pharmaceuticals. The sterilized tanks, therefore, ensure that the pharmaceutical products maintain their purity and efficacy.
The food and beverage industry store and process liquids such as juices, wines, and oils in sterile tanks. They particularly apply them for the storage of heat-sensitive products that require sterile conditions to avoid contamination, such as aseptically packaged foods and beverages. These tanks are regularly sanitized to ensure the maintenance of food items' hygiene standards. Sterile tanks are used for fermentation processes in the dairy industry for yogurt and cheese.
Sterile tanks are utilized in municipal and industrial water treatment facilities. Their roles include storing and ensuring that treated water maintains its sterilization before distribution. They further hold chemicals used in the purification processes, such as chlorine or alum. These tanks are constructed to withstand corrosive water and chemical elements.
Sterile tanks are a must in hospitals and health centers. These include storing and supplying sterile water for irrigation, dialysis, and surgical procedures. They hold medical gases and ensure that there is no contamination during storage. These tanks are regularly sanitized to maintain high hygiene standards in health centers.
Sterile tanks are featured in the chemical processing industry where there is a need to store or process chemicals that require high purity levels. They protect these chemicals from contaminating substances during the processing or storage. They are specially built to resist corrosion from aggressive chemicals, protecting the tanks' internal surfaces. They are particularly useful when processing acids, bases, or solvents.
The intended use of sterilized tanks largely informs the type and size to go for. Afer all, a food and beverage industry sterile tank doesn't need to store the same thing as a pharmaceutical item. The buyer must also consider the nature of the liquid to be storied. After all, corrosive or high-temperature liquids may require specialized materials and designs. It is imperative that the required specifications, like operating pressure and temperature, are determined by the processes they will support.
One needs to choose a sterile tank manufactured in sturdy material, such as stainless steel, titanium, or glass-fused steel, that is resistant to the stored liquid's potential corrosion. For example, while stainless steel is perfect for a wide range of applications, titanium is more suitable for highly corrosive liquids. On the other hand, glass fused and carbon steel may be more useful for less corrosive or low-budget liquids.
This last factor largely depends on the space available on the buyer's site and the storage volumes they will handle. For example, a sterile tank for a municipality water treatment facility has to be huge, unlike that for a organic sterile tank. The user should therefore determine the required size based on the expected flow rate and space constraints. It will also be important to ensure that the sterile tank's design will allow for easy installation or relocation in case of need.
Maintenance requirements for clean tanks highly affect operational costs. One should consider how easy it is to access tank components for cleaning and inspection. In addition, the buyer needs to have information regarding the tank's expected life and the manufacturer's warranty.
A. A sterile tank is a storage container that maintains a sterile environment for pharmaceuticals, food and beverages, water treatment, and medical uses.
A. Sterile tanks are constructed with materials and designs that prevent contamination, such as airtight seals, smooth surfaces, and often temperature controls.
A. Most sterile tanks are manufactured using stainless steel, titanium, glass-fused steel, carbon steel, and high-density polyethylene.
A. Sterilized tanks are maintained through regular cleaning, inspections, and adherence to manufacturer guidelines, including routine maintenance checks.
A. Yes, above-ground sterile tanks are specifically designed for outdoor storage, though they must be weatherproof and durable against environmental elements.
A. Sterilized tanks in the food and beverage industry ensure that products like juices, wines, and oils are stored and processed without contamination.