Steam boiler for ironing machine

Types of steam boiler for ironing machines

Industrial ironing machines generally use a steam boiler for ironing machines. In the context of an ironing machine, the boiler's role is to create steam. The steam will provide pressurized hot steam for the iron to remove wrinkles from fabrics, helping enhance the finish quality and streamline the production process. The boilers can be divided into the following:

• Built-in boiler:

  An integrated boiler is included in the design of the steam ironing machine. The machine will heat the water and generate steam. The built-in boilers provide a compact design. Users won't have to worry about external linking and equipment. Usually, built-in boilers have straightforward user interfaces, making them easily plugged in and used without much expertise or technical training.

• External boiler:

  External boilers are connected to the ironing machine via pipes or hoses after being placed separately. The external boilers typically hold more water than their built-in counterparts because of their relatively more extensive sizes. Such steam boilers for ironing machines are therefore capable of generating more steam continuously. Also, external boilers provide users with the option to select particular types of boilers to meet their specific requirements. For instance, industrial facilities that have higher demands for steam production can use external boilers of larger capacity.

• Electric boilers:

  An electric steam boiler for an ironing machine produces steam through electricity. Water is heated and turned into steam by this heat. Electric boilers are easy to use because they can be plugged into any place with electric power. Also, there is no emission of pollution, which is beneficial to the environment. Because of this, electric boilers can be used in places where emissions are tightly regulated.

• Gas/oil/dual fuel boiler:

  The fuel whose combustion produces heat are natural gas, diesel oil, or a mixture of the two. The fuel is then transformed into steam by the heating of water. Gas/oil/dual fuel boilers typically have excellent performance and high steam output. They are suitable for use in industrial ironing machines that have relatively higher performances and requirements. Additionally, these fuel boilers provide rapid boiler steam production. They achieve time-saving results in industrial production.

Specification and maintenance of steam boiler for ironing machines

Here are the specifications of a steam boiler for an ironing machine. Note that the above specifications may vary depending on the specific steam boiler.

• Ironing Output: The ironing output of the steam boiler will range from 30 to 125 liters per minute (L/Min). A 60-liter steam boiler produces a maximum of 60 liters of steam per minute.
• Power Consumption: Power consumption is usually measured in kilowatt hours (Kwh). A 60-liter steam boiler for an ironing machine has a power consumption of 3.0 kWh.
• Pressure: Pressure indicates how powerful the steam will be released from the boiler. It is usually measured in Pounds per Square Inch (PSI) or bar. A 3-bar/45-psi steam boiler produces a powerful pressurized steam of 3 bars/45 psi.
• Temperature: Temperature indicates how hot the steam boiler will be. A 4.0k temperature steam boiler can reach up to 140- 220 degrees Celsius.
• Fuel source: A fuel source indicates how the steam boiler produces steam. Common fuel sources are natural gas, diesel, and electricity.
• Dimensions: Dimensions of a steam boiler for an ironing machine will vary depending on the capacity of the boiler. The average height is 1,200mm. The average length is 1,200mm. And the average width is 800mm.
• Weight: A steam boiler for an ironing machine weighs between 200kg and 400kg depending on its capacity and the materials used in the manufacturing of the boiler.

It is important to properly maintain the steam boiler for an ironing machine so they can produce steam consistently and for a long time. Here are some steam boiler maintenance tips:

• Regular Inspection - Set a reminder on the calendar and have the boiler inspected regularly by a qualified professional. Regular inspection can help uncover any issues the boiler may have and that can be fixed before it becomes worse.
• Water Quality Check- The longevity of a steam boiler for an ironing machine also relies on the quality of water being fed into it. Poor water quality can cause mineral buildup, affecting the efficiency and performance of the machine. It is recommendable to get the water tested and use a water treatment system if it contains minerals.
• Clean the Boiler- It is important to clean the steam boiler regularly. This will remove any buildup of limescale, dirt, or debris that may have accumulated over time.
• Calcium Build-up Removal- The mineral buildup has to be removed ASAP, as these can reduce heat transfer, affect the performance of the pump and valves and lead to overheating risks.
• Pay Attention to the Pressure- High or low pressure is an indication that something is wrong. High pressure puts the boiler at risks of damages and bursting. Low pressure means the boiler is not working efficiently. Investigate the cause and fix it immediately.

Scenarios of steam boilers for ironing machines

The industrial steam boiler for ironing machines caters to diverse sectors, from hospitality to manufacturing, ensuring operations are wrinkle-free.

• Hotels and lodges

  In the hospitality industry, a steam boiler's role is pivotal. Irrespective of the size, be it grand hotels or cozy lodgings, the need to always have crisp, well-pressed linens is constant. King, queen, table, and pillowcase linens help guests sleep better at night. That means duvet covers need to be flawlessly ironed, as do bathrobes and hotel staff attire. That places seamless garment presentation at the forefront. A steam boiler assists hotel housekeeping in meeting this expectation efficiently and making a lasting, positive impression on every guest.

• Membership clubs

  Like hotels, membership clubs also face the constant need to press various club members' garments and linens. Dedicated to providing members with a five-star, luxurious experience that includes well-pressed outfits and impeccable table linens, clubs of all kinds, whether golf, country, or yacht, need a reliable, efficient solution to ensure no club member ever has to wear wrinkled clothing or sit at a table with wrinkled linen.

• Dry cleaning and laundry services

  For dry cleaning and laundry services, steam boilers are an essential piece of machinery. Commercial operations run on efficiency, and smooth ironing is a crucial step in the final touch on cleaned garments ready for collection. Whether for crisp shirts, elegant gowns, tailored suits, or any other clothing item, the swift, wrinkle-free processing of items is vital. A reliable steam boiler supports and streamlines this high-volume ironing task, ensuring all customers leave with perfect clothing.

• Textile factories

  Textile and garment factories use steam boilers extensively in various production processes, including finishing, sterilization, drying, and pressing. They are essential to quality control, ensuring that final products are up to par and market-ready. Poorly-pressed garments with lingering creases do not sell. Steam boilers support production lines, ensuring every item that leaves the factory is flawlessly pressed and prepared for retail.

• Spa and salons

  Whether it's a spa or a hair salon, impeccable presentation is non-negotiable. The ironing needs of these establishments vary in quantity but must be completed quickly and efficiently. Club robes, towels, and other linens need to be crisply pressed and wrinkle-free to provide customers with the best possible experience and satisfaction. Steam boilers aid in helping both spas and salons ensure their customers receive well-presented services and products.

How to choose steam boiler for ironing machines

Several factors need to be considered before buying a steam ironing boiler.

• Demand analysis

  Determine the volume of steam required to meet the needs of the ironing process. Consider factors such as the number of machines in use, the frequency of ironing, and the quantity of garments handled. Assess the pressure and production requirements to ensure the selected steam boiler can provide sufficient steam.

• Machine compatibility

  Ensure that the steam boiler is compatible with the ironing machines. Check the pressure rating, steam distribution system, and connections to guarantee a proper match. A seamless integration will ensure efficient operation and avoid potential disruptions in the ironing workflow.

• Energy efficiency

  Choose a steam boiler that can help minimize operating expenses and environmental impact. Look for features that contribute to energy efficiency, such as advanced combustion control, insulation to reduce heat losses, and automatic shut-off mechanisms during periods of inactivity.

• Safety features

  Safe operation is very important. Select steam boilers equipped with safety features such as pressure relief valves, water level monitoring, and low-pressure locks. These attributes help prevent accidents, protect the boiler, and ensure the safety of ironing personnel.

• Maintenance and support

  Consider the maintenance and support services available for the selected steam boiler. Research the reputation of the manufacturer's service network. Ensure that timely maintenance, spare parts availability, and technical support are accessible. It will help to prolong the life of the boiler and keep it working well.

Steam boiler for ironing machine Q&A

Q1: What type of steam boiler does an electric iron use?

A1: The ironing machine uses a small national gas or electric steam boiler.

Q2: What pressure is the steam boiler for ironing?

A2: The operating pressure of the steam boiler iron is generally 0.4-0.6Mpa, and the maximum pressure can be 0.8Mpa.

Q3: Does a steam boiler require a water treatment plant?

A3: It is mandatory to use a water treatment plant to ensure the water is of an acceptable quality for the steam boiler.

Q4: Can steam boilers be used outside?

A4: Yes, steam boilers can be used outside. Please install under a very dry condition and away from any flammable material.