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Usually, the manufacturing industries make the same spare parts for the texturing machines to perform high-level production capacity, which gives an industrial-grade supply of food. Here are the common types of spare parts for texturing machines made:
Texturing machine maintenance kit
It typically includes oils, cups, bearings, gaskets, chains, and wrenches, among other things. Through all the time-consuming processes of selecting which items to include in the kit, it may save companies very little.
Cutting blades for texturing machines
As with all food-processing machines, the cutting blades for texturing machines are essential. Over time, these quality items become dull. Therefore, it is advisable always to have extra blades on hand for the critical operations.
Rollers for texturing machines
These may be made of stainless steel or chrome. Also, the surface may be shiny or matte. When ordering additional spare parts for the texturing machine, please indicate the desired material and finish, if applicable.
Flywheel for texturing machines
It transforms the energy produced by the driving motor into an intense motion that pushes food through the parts in the machine that change its structure.
Drum:
The 30 mm thick drum of a texture machine drum gives a medium grip, and the textured pattern is appropriate for gym and sports flooring. 30-40 mm thick drums provide a high grip, and the textured pattern is appropriate for outdoor, construction, and industrial usage. The 60 mm smooth drum is suitable for the construction and light industrial sector.
Texturing discs:
Texturing discs generally have a diameter of 6 in, a thickness of 1/2 in, and an arbor hole of 3/8 in-5/8 in. The discs are made of steel and are covered with a shoot of nylon. Usually, Hario and Cigrid discs are popular among consumers.
Pneumatic tires:
Pneumatic tires have different external diameters of around 12 in to 20 in. They are designed to provide a high degree of comfort when working on uneven or rough terrain. This is because they have a high load-bearing capacity, which reduces wear and tear on the machine.
Motor:
The motor wattage requirement varies in different texturing machines. For a texturing machine with a gas engine, a 5 HP (maximum driving power) and 185L engine are applicable. In electric machines, a 1.5kw (2HP) motor is generally utilized. It is suitable for preparing, bridging, and textured coatings in residential, light commercial, and commercial applications.
Gearbox:
The gearbox of the texture machine mixes the materials and has the function of transmitting and decelerating. It works stably and has a long service life. The gearbox is made from aluminum alloy, cast iron, or steel. Aluminum alloy gearbox: It is durable. The casing is made from aluminum alloy, featuring lightweight, stable operation, low noise, and great heat dissipation. Cast iron gearbox: It has high durability and great heat dissipation. The housing is made of cast iron, which has the features of high strength, big bearing capacity, and pressure resistance. Also, it has high durability and great heat dissipation. The working temperature is-20-80 degree centigrade. Steel gearbox: It has anti-oxidation and anti-abrasion features. The casing is made from steel, which has anti-oxidation and anti-abrasion features, guaranteeing the stability and reliability of the machine under various harsh working conditions.
Other spare parts:
Other floor texturing tool spare parts include blade drum assemblies, bearings, floor plates, separators, spacer sleeves, LEDs, V-belts, clutch assemblies, throttle cables, water pumps, and WAF sockets. They are usually suitable for specific brands and models of floor texturing machines.
The key to the effective maintenance of a concrete floor texturing machine is to ensure that it is well lubricated and that all the fastening parts are checked regularly. A concrete texture machine is often operated at high speeds. Therefore, it is essential to ensure that its various spare parts and accessories are spared with lubrication. Lubrication minimizes wear and tear and helps avoid breakdowns and downtime.
In addition to regularly oiling the machine, the fasteners need to be checked. Fasteners include nuts and bolts that hold two parts of the machine together. Given that vibrating machines use fasteners to hold parts together, it is important to check that all fasteners are firmly and securely held.
Floor texture machines are used extensively at construction sites to prepare floors, primarily to improve the surface area for better adhesion to the floor for further treatment and coating. Therefore, it becomes imperative that these machines and their accessories are maintained and serviced effectively.
The textile industry uses several spare parts for texturing machines to meet various needs. They include yarn producers, carpet industries, combing mills, and textured yarn industries.
Replacement service providers in the yarn manufacturing industry use texturing machine parts to fluff out the pile in carpets. The carpet can be used for households or commercial properties.
Replacement service providers in the yarn manufacturing industry use texturing machine parts to fluff out the pile in carpets. The carpet can be used for households or commercial properties.
The bulkier yarns have more significant volumes and a cushioned effect and are commonly used in the upholstery and footwear manufacturing industries.
Replacement service providers in the yarn manufacturing industry use texturing machine parts to fluff out the pile in carpets. The carpet can be used for households or commercial properties.
The following tips can help textile business buyers, quality assurance officers, and maintenance managers to select the most suitable machine parts for their texturing equipment.
Material Durability
The primary function of a texturing machine is to modify or curl fibers like nylon, polyester, and other synthetic materials to give them a natural feel. This implies that textile buyers looking for machine parts must consider the durability of the materials used to manufacture them. Most durable machine parts are made of high-quality steel alloy or other synthetic materials. This ensures they can withstand the high temperatures and pressures of texturing operations.
Work Efficiency
When selecting spare parts for a texturing machine, it's essential to prioritize components that enhance work efficiency and productivity. Efficient parts enable speedy production, reducing downtime and delays resulting from frequent part replacements. Efficient texturing machine parts include heater coils, feeding units, and nozzles.
Compatibility with Existing Machinery
Compatibility is crucial when selecting spare parts for a texturing machine. This means that when buying the parts, attention should be paid to the manufacturer's specifications to ensure a precise fit. Typically, compatible parts enhance performance and streamline maintenance routines. Parts that may not directly fit the purchasing requirements include nozzle heads, pressure tanks, heater coils, and blowers.
Easy Installation and Maintenance
Some spare parts require specialized installation processes, potentially increasing installation costs. Parts that are easily installed help to save time and costs during installations. Maintenance and cleaning are also crucial for texturing machines, as they must regularly remove debris and build-up to maintain their efficiency. Texturing machine parts are usually easy to maintain and clean, allowing businesses to provide regular maintenance.
Long-Term Cost Effectiveness
Although buying low-quality and cheap texturing parts may seem a good option in the short term, it is a cost-effective solution in the long term. In the long run, low-quality parts require frequent replacements. Texturing machine parts that are durable, efficient, and easy to install and maintain offer long-term cost benefits to buyers.
Q1: What are the common types of fabric texturing machine parts?
A1: Generally, the texturing machine parts include heaters, include crimp wires, control modules, clutch assemblies, PLCs, HMIs, remote controls, inverters, encoders, sensors, bearings, and motor drives.
Q2: Where can texturing machine parts be purchased in bulk?
A2: Texturing machine parts can be purchased in bulk from industrial suppliers, local manufacturing suppliers, or online wholesale suppliers like Alibaba. Those are good sources because buyers can get spare parts at reduced prices.
Q3: Which texturing machine parts are commonly requested?
A3: Commonly requested texturing machine parts include heaters, crimp wires, control modules, clutches, HMIs, remote controls, inverters, encoders, sensors, bearings, and motor drives. They are the essential texturing machine parts that ensure proper functioning, and they often wear out or break over use.
Q4: How can one identify a damaged texturing machine part?
A4: The signs of damaged texturing machine parts differ depending on the specific part. However, most damaged parts show signs of wear, tear, unusual noise, or malfunction. A damaged part usually fails to function as it should. What’s more, some failing parts might cause the whole machine to stop working. So, they are not functioning indicating the texturized fabric is compromised. Such parts need immediate replacement.
Q5: How do businesses keep track of texturing machine spare parts?
A5: Businesses keep a record of texturing machine spare parts by developing an inventory management system. The system should include information such as the replacement parts' names, quantities, suppliers, and reorder points. Set up a procurement system to ensure texturing spare parts are readily available when needed.
