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Sodick Wire EDM machines are available in different types and models, which are designed for a wide range of applications. Here are some of them:
The Sodick AQ series Wire EDM machines are well-suited for high precision and fine surface finish applications. They are designed with features such as linear motor drives, fine wire technology, and automatic wire threading that enhance cutting accuracy and efficiency. The AQ series machines are also built with advanced control systems for easy programming and operation. Furthermore, the machines have rigid construction for stability and repeatability. They also feature efficient flushing systems for effective debris removal and workpiece cooling.
The Sodick ALC series is a type of Sodick CNC Wire EDM machine that offers high-accuracy cutting capabilities. These machines are suitable for a wide range of materials and thicknesses. Like the AQ series, the ALC series are built with linear motor drives and advanced digital controls. They also have automatic wire threading and wire tension control for precise and efficient cutting. Additionally, the ALC series machines are equipped with high-performance filtration systems for optimal flushing and contaminant removal.
The Sodick VL series is a type of Sodick CNC Wire EDM machine that are known for their excellent value and performance. These machines are designed with a compact footprint for easy integration into workspaces. They are also constructed with a rigid base to minimize vibration and ensure stability during cutting operations. The Sodick VL series machines come with intuitive controls for simplified programming and operation. They also have automatic wire threading and collision protection features that enhance safety and efficiency. Furthermore, the VL series machines are equipped with high-frequency power generators for precise and consistent cutting.
The Sodick VZ series Wire EDM machines are built with advanced features and technologies for high-precision cutting. They are designed with a thermo-stabilized bridge and worktable to ensure dimensional accuracy over long machining runs. Furthermore, they feature linear motor drives that provide fast and precise axis movement. The Sodick VZ series machines are also constructed with a high-resolution automatic wire threading system that enables unattended machining. Additionally, the machines are equipped with a high-frequency power generator that delivers stable machining conditions for different workpiece materials.
The specifications of Sodick Wire EDM machines are as follows:
Table Size: The table size of the machine is usually 860 x 600 mm. It can withstand a maximum workpiece weight of 2000 kg.
Max. Workpiece Size: The maximum workpiece size of the machine is 880 x 680 x 250 mm. The maximum workpiece height is 250 mm.
U, V Axis Travel: The U, V axis travel of the machine is ±30 mm. The axis features a positioning accuracy of 0.003 mm and a wire electrode diameter of 0.15–0.33 mm.
Max. Workpiece Taper: The machine has a maximum workpiece taper angle of ± 15°. It is mainly used to cut molds and other parts with a taper angle.
Machine Dimensions: The Sodick Wire EDM machine has a machine dimension of 2250 x 2350 x 2270 mm. It can be easily installed in a workshop.
Proper and regular maintenance of the Sodick Wire EDM machine is important for its performance, accuracy, and longevity. Here are some tips and maintenance items for reference:
Cooling System: The cooling system of the machine, including the chiller and coolant, should be checked regularly. The coolant levels should be inspected and topped up if necessary. The chiller should be checked to ensure it is functioning properly.
Guides and Rails: The machine's guides and rails should be cleaned and inspected. Users should remove any debris or buildup and wipe them down with a clean, dry cloth. After that, apply a light coat of way oil or lubricant to ensure smooth movement.
Electrical Discharge System: Users need to check and clean the power supply and electrical components of the machine. They should remove dust and debris using compressed air or a soft brush. Wires should be inspected for any damage or signs of wear.
Wire and Filtration System: The flushing nozzles and filters of the machine need to be checked. Users should clean the flushing nozzles and filters of the machine and ensure they are not clogged. The machine's wire should also be inspected for signs of wear or damage.
Control System: The control system of the machine should be checked. The software version should be updated. The functions of the machine should be tested. If there is any abnormality, it needs to be reported to the technician immediately.
Power Supply: The power supply of the machine should be checked regularly. The stability of the power output should be tested. The cooling of the power supply should be checked as well.
Sodick wire EDM machines are widely used in various industries and application scenarios that require precision cutting of conductive materials. Here are some common usage scenarios for Sodick wire EDM machines:
Sodick wire EDM machines are often found in the manufacturing sector. They are used for the production of molds, dies, and prototypes in the metalworking, tool, and die-making industries. These machines can produce complex shapes with tight tolerances, allowing manufacturers to create high-precision components and parts for various industries.
In the automotive industry, Sodick wire EDM machines are widely used for manufacturing engine components, transmission parts, and fuel system elements. These machines can precisely cut materials like steel, aluminum, and titanium alloys, making them suitable for producing automotive parts with high precision and quality control standards.
Sodick wire EDM machines are indispensable in the electronics manufacturing industry. They are used for cutting and shaping conductive materials like copper, brass, and tungsten, which are essential for making electronic components such as printed circuit boards (PCBs), connectors, and sensors. The high-precision cutting capabilities of Sodick wire EDM machines ensure the accuracy and consistency of electronic parts, meeting the demanding requirements of modern electronic products.
Sodick wire EDM machines play a crucial role in the medical device manufacturing industry. They are used to produce high-precision medical components such as surgical instruments, implants, and diagnostic devices. Sodick wire EDM machines can achieve intricate designs and tight tolerances, enabling the production of medical devices that meet stringent regulatory standards and ensure patient safety.
Sodick wire EDM machines are indispensable tools in the aerospace industry. They are used to manufacture aerospace components like turbine blades, structural parts, and fuel system elements. The high-precision cutting capabilities of Sodick wire EDM machines enable aerospace engineers to work with demanding materials such as nickel alloys and titanium, ensuring the quality and reliability of aerospace components.
When sourcing for Sodick wire EDMs machines, it's crucial for business buyers to consider a few important factors. Firstly, buyers should take into account the intended use of the machine. This involves determining the specific requirements of the buyer's industry or application. For instance, what type of material will be cut and its thickness? With this in mind, businesses can proceed to choose a machine with the appropriate features and specifications to meet their needs.
Secondly, buyers should consider the cutting technology of the Sodick wire EDM machine. This includes the type of wire used, the machine's precision, and its cutting speed. Sodick wire EDM machines come with different features and specifications. Therefore, it's essential for buyers to assess their cutting requirements and compare them with the capabilities of the Sodick machine they are considering.
In addition, buyers should consider the machine's maximum workpiece size and weight capacity. The workpiece dimension and weight in the buyer's application will determine the size and weight capacity of the Sodick machine needed. Also, buyers should consider the machine's construction. They should choose a machine with a construction that can withstand the demands of their application.
Also, buyers need to consider the machine's control system and software. A user-friendly control system and relevant software can enhance productivity and streamline the machining process. Moreover, buyers should consider the cost of the Sodick wire EDM machine. Buyers should also compare the prices of different models and suppliers. This will help them to find a machine that fits their budget and meets their requirements. Finally, buyers should ensure they source the machine from a reputable and reliable supplier. This will help to guarantee the quality of the machine and provide good after-sale services.
Q1 What is the difference between wire EDM and sinker EDM?
A1. The main difference is the direction of the discharge of the electric current between the electrode and the workpiece. In the case of wire EDM, the discharge direction is vertical, while in sinker EDM, the discharge direction is horizontal.
Q2 What is wire EDM used for?
A2. Sodick wire EDM cutting machines are used in various industries, including aerospace, automotive, medical, electronics, and tool and die-making, to cut precise shapes and complex geometries in conductive materials with high accuracy.
Q3 What are the advantages of Sodick wire EDM machines?
A3. Sodick wire EDM machines have many advantages. For example, they can cut parts with an accuracy of up to ±0.002 mm, have a high surface finish, can cut complex shapes, have good repeatability, have fast cutting speeds, and can be used to cut hard materials.
Q4 What are the limitations of Sodick wire EDM machines?
A4. Sodick wire EDM machines also have some limitations. For example, the processing speed is relatively slow, the thickness of the workpiece that can be processed is limited, and in some cases, the cost is relatively high.
