Smartgen controller

Types of Smartgen Controller

There are various types of smartgen controllers available on the market.

Generator control modules

Generator control modules are used for controlling the operation and electric parameters of the power generator sets and, thus, optimizing their production of energy. The Smartgen hgm611 is a generator control module that comes with a digital monitor that tracks and measures voltage, frequency, current, active and reactive power, and power factor on three phases of generator sets. This data is compared to the preset developing values, and if an automatic switch is needed between the mains and generator is needed, it will do so. The electric parameters of the set are also going to be monitored.

Automatic paralleling controller

The automatic paralleling controller is used to control 2 or more generator sets to work in parallel and offer stable, uninterrupted power supply. The Smartgen hgm610 has an automatic controller that adjusts the frequency and voltage of the generator to the load sharing and equalization of the load among generators.

Battery voltage monitor

Battery voltage monitors are used for constantly checking the battery status and generating alerts in case of any problem detected. Smartgen has a low and high voltage alarm that helps to notify users and give them time to do some troubleshooting or fix the problem before the load or connected equipment is affected.

Load transfer switches

Smartgen has intelligent load transfer switches that can be automatic or manual, controlling the transfer of load between the main power and standby generators. They are meant to ensure continuity in the supply of power, decreasing the time within which the switch occurs and using a smartlogic to determine the best time to transfer the load based on the generator sets.

Industry Applications of Smartgen Controller

The smartgen controllers are suitable for many industries.

Utility and power generation

In utility and power generation, the Smartgen controller helps generators in load sharing, frequency regulation, voltage control, and power factor correction. This ensures the stability and reliability of power supply, especially in remote areas where the main grid is not reachable. The automatic paralleling functions of Smartgen hgm610 help coordinate the operation of many generators, decreasing the risk of overload and equipment damage. The emergency power control offered by the Smartgen hgm317 ensures continuity of operations during power outages and lessens downtime in critical situations.

Oil and gas

In the oil and gas exploration and production industry, power generation is mostly remote and depends on generators. Smartgen controllers provide voltage and frequency regulation, load sharing, and automatic switching between mains and standby. These features enhance efficiency and reliability in operations that are time and safety sensitive, like drilling and refining.

Mining

Mining operations also heavily rely on Smartgen controllers to manage their generators, automatic load sharing and synchronization with the grid or between generators, and voltage and frequency control. This stabilizes their power supply, which is critical since mining equipment requires huge amounts of electrical energy to operate effectively.

Towers and telecoms

In the tower and telecommunications industry, Smartgen controllers are used for uninterrupted power supply in remote cell towers and critical network operations. They monitor battery voltages and generate automatic or manual load transfer between mains and standby, which decreases downtime and keeps communication networks operating smoothly, especially during outages of power.

Marine

In the marine industry, Smartgen controllers help generate stability on ships and offshore platforms. They control voltage, frequency, load sharing, and automatic switching between multiple power sources. This is very important for ensuring the safety and reliability of the systems on board the ship or platform and for continuing to supply power to critical operations.

Data centres

Smartgen controllers are used in data centres to provide uninterrupted power supply. They automatically switch between mains and standby and monitor battery voltages to maintain stable environmental conditions for computer servers and critical telecom equipment and prevent downtime due to outage of power.

Product Specifications and Features of Smartgen Controller

The Smartgen controller is characterized by various features and specifications.

Key features

• Generator control module hgm611: Some of its key features include; double rows LCD screen with backlight showing generator set working status and parameter; capable of switching between automatic and manual modes; comes with programmable switch control; has 2 groups of alarm output and 2 groups of switch output; 4 groups of current transformers can be connected; 3 phase voltage and current, frequency, active power, reactive power, power factor, and 6 electric parameters are measurable; 12 preset functions, corrective and automatic frequency and voltage consistency. It has low and high accuracy, short and long, and switch response time.
• Paralleling controller hgm610: The generator control module is characterized by an LCD screen with backlight rows showing the parameters and status of working status; can switch between automatic and manual mode; has programmable switch control; can connect with 4 groups of current transformers; measures current, voltage, frequency, power factor, reactive and active power, and electric parameters; automatic and adjustable frequency and voltage are corrective within limits; automatic load sharing is economical and equalized among generators; low and high accuracy, short and long, and switch response time.

How to install

• The controller should be mounted onto the generator control panel opening where it is going to be housed and secured with mounting clips.
• The generating set's electrical terminal should be wired to the controller according to the wiring diagram provided, ensuring all connections are secure.
• The battery being used should be connected to the controller to provide power.
• The controller programming should be done by setting relevant parameters, ensuring the controller operates as required.

How to use

• The generator control module LCD screen should be checked for the status and parameters of the generator set.
• The automatic or manual mode of the controller should be switched as required using the mode button.
• The Smartgen app should be utilized to adjust settings and parameters when required.
• All safety precautions and operating guidelines should be followed per the manufacturer's instructions.

Maintenance and repair suggestions

• Regular checking of the battery is maintained to ensure it is working well and the voltage is not low.
• Tighten loose wires and ensure there is no corrosion on any of the connections.
• Check for physical damage on the controller and make sure buttons are responsive.
• Check if the firmware version is the latest and if any updates need to be done.
• Reset Smartgen devices to factory settings when experiencing any major issues or when unsure about previous settings.

Smartgen Controller Quality and Safety Considerations

There are several quality and safety considerations to consider when it comes to Smartgen generators.

Keep an eye on the temperature

Smartgen controllers regulate the temperature by monitoring the generator set's temperature and sending out an alarm when it goes above normal. This ensures the user will take action to cool the set down and avoid any damage that might be caused by overheating. In case of any irregularities in temperature, there will be fans that switch on automatically to cool things down and avoid overheating of vital components.

Low oil pressure alerts

Generating sets experience pressure changes as the oil level lowers. Smartgen controllers monitor this oil pressure and give low and high-density alerts when oil changes the pressure way above or below expected values. This will help protect the set from damage due to running on low oil and help users take corrective action by topping up or checking for issues with the system. Smartgen hgm317 ensures the condition of the set is monitored and gives alerts that allow users to take preventive measures.

Overcurrent protection

Overcurrent can be damaging to the electrical equipment connected to the generator. Smartgen controllers monitor electric parameters on 3 phases and automatically switch off the devices' supply when the current goes too high. This protects equipment from overload and damages and integrates user safety. Smartgen controllers are designed to monitor electric parameters and automatically switch off devices when the current goes too high, which protects equipment from overload and damage.

IP65 weatherproof housing

All weather, IP65 housing, is usually enclosed around the LCD screen and internal components of the Smartgen controller to protect it from water, dust, and debris. This ensures that critical parts are housed and do not suffer environmental damage. This is because the controllers are mostly used in remote outdoor areas and are exposed to extreme weather conditions.

Heavy-duty components

High-quality materials are used to manufacture Smartgen controllers, which are designed to be robust and durable. They come with heavy-duty terminals, impact-resistant housings, and vibration-proof technology, meaning the weather and usage are withstanding without compromising on safety or performance. Generators operate in harsh conditions, and their controllers must be reliable and tough. Smartgen has vibration-proof technology that helps the controller withstand shocks and ripples, thus ensuring reliability in harsh working conditions.

Set fuel gauge

Many Smartgen controllers are installed with fuel level sensors to monitor fuel usage in real time and keep the user aware of any low fuel situations. This will prevent the generator from running on empty and losing power and will also give users time to refuel before outages occur. It helps prevent power supply interruptions that would have affected critical operations.

Q&A

Q1. Can Smartgen controllers be used with any generator?

A1.Smartgen controllers come with universal compatibility and can be used with many generator types and brands. However, it is advisable to refer to the manufacturer's guidelines and ensure the model used is suitable for the controller selected for optimal performance.

Q2. What makes Smartgen hgm611 suitable for outdoor use?

A2.The Smartgen hgm611 is suitable for outdoor use because of its IP65 rated housing, protecting it from water, dust, and debris. Robust materials have also been used to manufacture it, which is weatherproof, thus ensuring reliability and durability in any weather conditions.

Q3. How frequently should the firmware of a Smartgen Controller be updated?

A3.Firmware updates are made only when there are new releases by Smartgen to enhance performance or fix bugs. Regular updates are not a must. Only updates when there are new releases by Smartgen should be done.

Q4. What is the maximum number of generators that the Smartgen automatic paralleling controller can handle?

A4.The automatic load sharing controller can handle up to four generators. It can also be expanded with external devices for more complex power generation setups.

Q5. Are Smartgen controllers resistant to vibrations?

A5.Yes, Smartgen controllers have been designed with special technology that integrates heavy-duty components and terminal anti-vibrations to resist vibrations and shocks.