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About small slitting machine rewinding

Types of small slitting machine rewindings

A small slitting machine rewinding is a type of industrial machine that cuts bigger rolls of material into smaller ones, which are often referred to as slit rolls. While some materials are just too big to be sold or used in their original size, this machine can create smaller versions of them by cutting them down with blades or knives. Another technique used by this machine to create smaller sizes of materials is by trimming them in the form of rewinding, where a material is wound as a coil around a roll.

Small slitting machines are typically manufactured from cold-rolled steel sheets, with high-quality bearings and shafts that have been heat-treated to improve their durability and performance. Smaller machines can move around easily, as they often have clamp-type fixtures that can be attached to tables and work surfaces, which also makes storage easy when the machine is not in use. Larger machines usually have rollers and more buttons and settings to adjust the speed at which the material is run through them. The feeding rack and electric control panel are just two of the components that may be separate from the actual machine. Sometimes, entire production lines will use separators and electronic panels in which to control a small slitting machine that is not physically connected to them.

Aside from material type and size, small slitting machines can also be differentiated based on whether they are integrated with rewinding units. Those without can further separate the material they run into, while those with can restore the material into a roll.

In addition to paper, plastic, and film, other materials the small slitting machine can work with include adhesive tape, fabric, non-woven fabric, and other composite materials. These are usually softer materials that can be easily cut and do not require very precise cutting techniques. Harder materials that need more precision that may be used in the aerospace, automotive, medical, agriculture, construction, and industrial fields, for example, may need to use a more industrial-sized machine or one that has more complicated cutting techniques.

Specifications and maintenance of small slitting machine rewinding

  • Cutting width:

    It is the maximum width a slitting machine can handle. The cutting width determines the production of tapes and other materials. The cutting width of industrial slitting machines may vary from one model to another. Generally, it may range from 700mm to 2400mm or more.

  • Core size:

    The core size refers to the cylindrical core used for rewinding the slit material. It typically has a hollow center that helps hold the rolled-up material. Core sizes have different diameters and widths, generally ranging between 1'' to 3''.

  • Max diameter of material:

    This refers to the maximum diameter or size of the material that can be processed by a slitting machine. In simple terms, it is the biggest measurement of a rounded object that the machine can cut. This can include things like rolls of paper or plastic film. The max diameter of material determines the size and capability of the slitting machine. A small slitting machine may handle smaller or average-sized rolls, while industrial slitting machines deal with bigger, higher-volume rolls.

  • Cutting accuracy:

    This refers to how precise a slitting machine can cut materials or fabrics. Some may cut with perfect precision, making identical cuts every time. Others may not be so exact and might have some slight differences in their cuts.

  • Material types:

    A slitting machine can cut various materials. This includes flexible, soft things like plastic film, stickers, and adhesive tape. It can also handle firmer materials such as paper, cardboard, and non-woven fabric.

People should regularly clean the small slitting machine rewinding after use in order to maintain it. They can use an air pump to blow off debris and scraps on the machine's surface and in the slot. Next, wipe the machine with a clean cloth to remove any remaining material or dust. After cleaning, people should store the machine in a dry and clean area away from direct sunlight.

It's also important to lubricate parts of the machine that need to be kept moving smoothly and prevent them from wearing out, getting damaged, or rusting. Before commencing any maintenance activity, refer to the manufacturer's maintenance manual for guidance. This way, people will know what to do and what not to do so as not to invalidate the warranty.

Scenarios of small slitting machine rewinding

  • Flexible packaging industry:

    Small slitting machines are used to make smaller rolls of slit films, PVC, BOPP, etc. for flexible packaging. They are used to create labels, stickers, tape, and other types of packaging strips. The final products are then supplied for further usage to different companies and industries.

  • Textile industry:

    In the textile industry, small slitting machines are used to create smaller rolls of webbing, masking tape, strip, self-adhesive tape, etc. They are then used to provide the seams, centers, and edges of garments, including curtains, coats, and more.

  • Electrical and wiring industry:

    In the electrical and wiring industry, small slitting machines can be used to create smaller rolls of insulation tape, self-adhesive tape, etc. Those smaller rolls can then be used to cover wires, joints, and other areas. They can also be used to make smaller rolls of PVC, polypropylene, fluoroplastic, etc. electrical films.

  • Automotive industry:

    In the automotive industry, small slitting machines can be used to create smaller rolls of masking tape for car painting and other correction works. They can also be used to make smaller rolls of automotive wiring tape, insulation tape, etc. that are used to cover wires, joints, and other areas.

  • Food and beverage industry

    In the food and beverage industry, small slitting machines can be used to create smaller rolls of packaging tape for cartons, boxes, and containers. They can also be used to make smaller rolls of shrink film, stretch film, etc. that are used for packing and sealing.

  • Printing and media industry:

    In the printing and media industry, small slitting machines can be used to create smaller rolls of photographic tape, double-sided tape, or any other kind of tape for editing and capturing purposes. They can also be used to make smaller rolls of label paper, adhesive paper, etc. that are used for labeling and tagging purposes.

How to choose a small slitting machine rewinding

When choosing a slitter rewinder machine for sale, it is essential to consider the material it can handle, the cutting accuracy and quality it provides, the machine's dimensions, and its automation level.

  • Compatible with various materials:

    Different types of slitter rewinders are suited to handling specific materials. For instance, a paper slitter rewinder machine will be constructed differently to fit the needs of paper products, while a plastic slitting and rewinding machine will have features that allow for the efficient handling of plastic materials.

  • Accuracy of cuts:

    The machine's ability to cut accurately will have an impact on the quality of the end product. Investing in a machine that provides precision cutting to produce high-quality final products may save costs in the long run by reducing waste and the need for rework.

  • Space considerations:

    Since industrial spaces are often limited, it is important to choose a slitting machine with dimensions that fit the designated area. Additionally, thinking about integration potential aids in ensuring a seamless setup and operation.

  • Ease of operation:

    An important consideration for many industries is the machine's ease of operation and maintenance. Machines with a higher degree of automation require less manual input, which may be desirable in industries where labor resources are limited.

Q&A

Q: Who needs a small slitting machine?

A: Any business that deals with large rolls of material can benefit from having this machine at their premises. This includes the packaging industry, printing companies, the textile industry, and any other manufacturers that use paper, film, foils, fabric, fiber, or any other material that comes in a roll

Q: Does a small slitter machine work with all kinds of materials?

A: No, the machine works only with soft materials such as paper, films, foils, fabric, etc., that can be fed into the machine easily.

Q: Does a small slitting machine help to increase production efficiency?

A: Yes, when the machine is used to cut web materials into narrower rolls, it reduces the height of the production line. It makes it possible to easily handle, distribute, and use the material.

Q: Is it easy to operate a small slitting machine?

A: Most modern machines are easy to operate. They have controls that are straightforward, intuitive, and user-friendly. Many machines also come with instruction manuals provided by the manufacturer.