Small chemical mixer

Types of small chemical mixers

A small chemical mixer is a small device for mixing multiple chemical compounds to get a consistent blend. Several types are available depending on the design, application, and scale.

• Portable mixers

  A portable chemical mixer is a small mixing device that one can move from one location to another. It is usually used in small-scale industries where mobility is important for the mixing process. Portable mixers come with different types of blades and power options. They are mostly used in the paint, food, and chemical industry.

• Potency agitators

  Purity agitators are small chemical mixers that ensure the chemical components maintain a consistent blend while storing them in containers. The containers can be of any shape or size. Some common purity agitators are liquid inlets, stirring mechanisms, outlet fittings, and valves.

• Portable drum mixers

  A drum mixer is a type of chemical mixer that is used to mix or agitate the content of a drum. It consists of a motor, gearbox, and an impeller or propeller that is driven by the motor. The gearbox changes the speed of the rotating item to change the mixing intensity. The mixture is then stirred or agitated in the moving drums. Some portable drum mixers are explosion-proof, which means they are safe to use in flammable environments.

• Inline static mixers

  A small inline static mixer combines fluids moving in the same direction. It consists of several components like helical baffles and twisting elements. They are mostly used in the chemical and food industries. Because of their compact sizes, they are suitable for small spaces.

• Batch mixers

  A small batch chemical mixer combines ingredients in small, measured quantities. It has a mixing tank fitted with a high-powered motor and mixing blades to uniformly stir the ingredients. Once the ingredients are mixed, the motor and blades are removed, and the mixture is extracted from the valve at the bottom of the mixing tank.

Specifications and maintenance of small chemical mixers

Specifications

• Volume: Small mixers can handle various capacities, typically mixing batches from a few liters to several hundred liters. Larger or smaller versions may be available to meet specific operational requirements.
• Motor power: The motor's power of small chemical mixers generally ranges from 0.5kw to 7.5kw. The power determines the energy available for mixing, which directly affects the speed and effectiveness of the mixer.
• Speed: Speed is a crucial specification of small chemical mixers, and different chemical mixing processes require different speeds. The speed range of small chemical mixers usually ranges from 100rpm to 3000rpm, and some mixers with adjustable speeds can be adjusted according to needs.
• Blade: There are many types of small chemical mixer blades, including but not limited to turbine blades, propeller blades, paddle blades, and disperser blades. The design and size of the blades affect the mixing effect and shear force.
• Material: Small chemical mixers are usually made of stainless steel, which is sturdy, durable, and easy to clean and disinfect. In addition, some mixers may use other materials, such as carbon steel or engineering plastics, to meet specific chemical processing requirements.

Maintenance

• Clean: Regularly clean the small chemical mixer to remove residual liquids and chemicals. Use appropriate cleaning agents and tools to clean the interior, exterior, and blades of the mixer to avoid cross-contamination of different batches of chemicals.
• Inspection: Periodically inspect the parts of the small chemical mixer, such as motors, blades, bearings, etc., to ensure that they are in good working condition. Check for loose, worn, or damaged parts and promptly repair or replace them if necessary to avoid potential equipment failure or safety hazards.
• Lubrication: Some small chemical mixers need to be regularly lubricated to ensure the smooth operation and longevity of the equipment. According to the manufacturer's instructions, add appropriate lubricant to bearings or transmission parts and ensure that the lubricant is free of impurities.
• Pay attention to operating procedures: When using a small chemical mixer, pay attention to following the operating procedures and safety guidelines to avoid overloading or improper use, which may damage the mixer.

Small chemical mixer usage scenarios

Small chemical mixers can be used in many industries, including:

• Food and beverage:

• Pharmaceuticals:

  Small mixers are invaluable in the pharmaceutical industry for uniform mixing of small quantities of drugs, active ingredients, additives, and excipients. They are also often used for the continuous feeding and dosing of raw materials in process pipelines.

• Cosmetics and personal care:

  Small chemical mixers make it possible to create cosmetics and personal care products, such as lotions, creams, serums, and shampoos, with the proper consistency. They also enable small-scale product development and testing for new formulations before scaling up to larger production runs.

• Chemicals and coatings:

  In the chemical and coating industries, small mixers play a critical role in producing paints, adhesives, inks, and other chemical compounds. Mixer types such as high shear mixers and homogenizers are ideal for achieving the desired emulsion, dispersion, or suspension in coatings.

• Oil and gas:

  Small mixers are helpful in the oil and gas industry for activities such as the formulation of drilling fluids, chemicals, and additives.

• Plastics and polymers:

  In the industry, small mixers are used to blend masterbatches, additives, and pigments for plastic and polymer production.

• Academic and industrial research:

  Small chemical mixers are valuable in academic and industrial research laboratories for preparing chemical solutions, reagents, and samples for analysis. The small size and capacity of these mixers also allow for precise control over experimental variables.

How to choose small chemical mixers

• Determine the fluids to mix:

  Knowing the types of liquid to be mixed will help decide which small chemical mixer is appropriate. Some mixers are ideal for low-viscosity liquids, while others can handle highly viscous liquids more robustly.

• Select the right mixer size and capacity:

  This could depend on the volume of liquids to be mixed and the production scale. If small Chemical mixers are to be used in large-scale production, it may be better to have industrial chemical mixers that can withstand higher mixing capacities.

• Energy source:

  Some small Chemical mixers run on electricity, while some are pneumatic. Depending on the application and location, one may prefer a chemical mixer electric or an air-powered mixer.

• Consider the mixer construction materials:

  The construction material of a chemical mixer is critical because some liquids are corrosive. For instance, stainless steel mixers are ideal for chemicals that can cause corrosion.

• Ease of cleaning and maintenance:

  Regular cleaning is essential for chemical mixers, especially those used in the food industry. Consider mixers that are easy to disassemble and clean.

• Understand safety features:

  Safety is paramount when using chemical mixers. Ensure that the chosen mixer has essential safety features, including overload protection, emergency stop buttons, or motor safeguards.

• Production line integration:

  Depending the on the type of production process, small mixers integration with other machines may be required. Consider a mixer chemical that can easily integrate and have the same function.

• Cost and budget considerations:

  While it is necessary to find a mixer chemical within budget, remember that the cheap option will cost more in maintenance and operating cost.

Q&A

Q: What are the different types of chemical mixers?

A: Small chemical mixers can be broadly categorized into four types: paddle mixers, colloid mills, blender chemical mixers, and agitator mixers. Each type employs a distinct method of mixing and is suitable for different kinds of chemicals.

Q: What should buyers consider when choosing a chemical mixer?

A: When choosing a chemical mixer, buyers should consider factors such as the type of chemicals to be mixed, the desired mixing speed, capacity, construction material, sealing and insulation, and safety features, among other factors.

Q: What are the features of a chemical mixer?

A: A chemical mixer is designed with striking features such as a robust motor, variable speed control, mixing blades, a corrosion-resistant design, and safety features like overload protection.

Q: How long does a chemical mixer last?

A: A durable chemical mixer can last for five to ten years or even longer, depending on the frequency of use.