Sieving machine vibro separator

Types of sieving machine vibro separators

Sieving machines maintain the product's integrity in industries where raw material, including powder, granules, and liquids, undergoes analysis and separation. The sieving machine vibro separator comes in various models, including the following:

• Rotary separator

  The rotary separator is the most popular and widely used separator. It consists of a screening deck that is spherically shaped. The vibrating motor of the separator will cause the whole deck to shake and screen materials while moving in a circular direction.

• Rectangular Separator:

  Similar to its rotary counterpart, the rectangular separator performs the exact sieving function but in a different shape. The vibrating motor shakes the deck to screen and classify materials or substances in a linear direction.

• Heavy-Duty Separator:

  It is also referred to as a screening machine. This separator performs the same sieving function but is built to handle higher capacities of materials. It is commonly employed in large-scale industrial operations where massive amounts of raw material need to be processed.

• Liquid Separator:

  It is also known as a dewatering shaker. This specific type of separator is built for the purpose of sifting through liquids. It can successfully separate liquids from solid materials by utilizing a fine mesh screen.

• Air Separator:

  Similar to the liquid separator, the air separator’s main purpose is to successfully extract contaminants or unwanted materials from a product stream, within the process of separating specific matter. The separation takes place by making use of a mesh screen. The air separator is a crucial tool used in several industrial applications, particularly in the mining sector.

Specifications and maintenance of sieving machine vibro separators

Specifications

• Mesh size: Industrial sieving machines come in many mesh sizes or grade levels. As a rule, the higher the grade number, the finer the mesh. Businesses can choose from various sizes to get the particle separation they desire.
• Decks and Dockets: An industrial sieving machine's decks and dockets are the number of separation levels it has. Most sieve machines have one or two separation levels. However, some machines have as many as five. The more decks and docks there are, the greater the number of separation levels. This feature is ideal when separating a lot of material and needing to achieve multiple particle sizes all at once.
• Throughput: The amount of material that can be processed in a given time is known as throughput. The unit for this is often in tons per hour. Smaller machines may handle up to 10 tons hourly, whereas larger industrial sieving machines can handle more than 100 tons per hour.
• Vibration Motors: Sieving machines have two to four motors that cause them to vibrate. These motors differ in size and power since they must provide the sieve with sufficient energy to separate various types of materials. For example, some machines may have 1 kW motors, while others have 2 kW motors.
• Tiers: The number of materials' falling and collecting areas is referred to as the tiers. The sieve separator machine may have as few as two and as many as six to eight tiers. Each tier corresponds to a separate material collection area. It allows the sieve to gather processed material in different locations.
• Frame Size: The frame size of a sieving machine indicates how big the sieve machine is and how much area it covers. Small vibro separators may have a frame size of 1 m2. In comparison, industrial sieving machines can be as large as 20 m2 or more, depending on their handling capacity. A large frame size means processing more material.

Maintenance

• Regular cleaning: To ensure the sieving machine vibro separator works properly, it must be cleaned regularly. This helps to prevent material accumulation, which reduces the risk of fire and contamination.
• Frequent inspections: Operators should frequently inspect the machine to see if there are any signs of wear and tear. During inspection, the fasteners used to hold the sieving machine together should be checked too. Loose fasteners should be tightened, while damaged parts replaced.
• Lubrication: The moving parts of the sieving machine should be lubricated as recommended by the manufacturer. Lubrication helps to improve the efficiency of the machines and extend their life.

Scenarios

Sieving machines are essential for many industries where grain and powder products are manufactured and processed. The food industry uses vibro separators to sieve flour to separate unwanted, oversized particles and ensure high-quality end products. The separator is typically used for granules such as coffee beans or sugar.

In the pharmaceutical industry, sieving machines are used to classify and break down drugs and ensure that drugs are not only effective but also have the correct dosage to ensure efficacy and safety. \u00a0Roud sifting machines are popular in chemical industries that deal with powdery substances. Chemicals are typically large-scale production, and ensuring sieving accuracy, efficiency, and consistency is vital. Vibro separators are often used to remove impurities from chemical powders to achieve the desired purity, chemical composition, and quality to ensure optimum functioning.

Construction industries use sieving machines when working with cement, sand, asphalt, and other materials that need to be separated or classified for various construction projects like roads, building, and infrastructure development. The sievers can ensure that construction material has the desired quality, consistency, and granule or powder size needed for the specific project requirements.

How to Choose the Sieving Machine Vibro Separator

When it comes to purchasing vibro separators for the market, buyers need to make sure that the machines they are getting will fulfill the requirements of customers. Conducting thorough research and trying to understand the needs of potential customers is important.

Many industries utilize vibro separators due to their separating and filtering capabilities. Customers in the food industry are most likely looking for separators that have hygienic standards and practices to maintained so that the end product is safe for consumption. In this case, buyers will need to look for machines that have smooth surfaces and are made of materials that comply with the regulations set by the governing food authorities.

Likewise, customers in the mining and chemical industries will most likely require machines that have a higher capacity for dealing with bulk raw materials, such as ores and various chemicals. Buyers of those industries will have to get vibro separators that have production capacities and sizes suitable for the needs of those industries.

Buyers also need to take different separator models' flexibility, number of decks, and features into consideration. Because customers are looking for options, it will be best for buyers to get vibro separators of different specifications so that they can offer variety to their customers. All customers will also want to get their hands on vibro separators at competitive prices, so buyers also need to negotiate with suppliers to get the best price in order to sell at a reasonable yet competitive price.

Sieving machine vibro separator Q&A

Q1: What material is a vibro sieve separator made from?

A1: The vibro separator is made from various materials depending on the usage. For industrial use, the machine is mostly made from cast iron or stainless steel as these materials are strong, durable, and non-corrosive. If the separator is used for food-grade materials, medical purposes, or anything that may come in human contact, then it will be made entirely from food-grade stainless steel.

Q2: Is a vibro separator the same as a sieve?

A2: The vibro separator is not the same as a sieve. A sieve is stationary mesh equipment used for separation and classification. The vibro separator works on the principle of vibration and provides better results than a traditional sieve. The vibro separator can be used as an intermediate and fine sieve, whereas a standard sieve can only function as a coarse separator.

Q3: Can a vibro separator handle hot and wet materials?

A3: Yes, the vibro separator can handle hot and wet materials. For this purpose, a special separator with heat resistive mesh and dampeners will be required. It is advised to contact the manufacturer and request specifications according to needs.