Shell sealer machine

Types of shell sealer machines

A shell sealer machine is vital in the food packaging industry for providing shell food products like nuts and dry fruits. There are various types of shell seals for different applications and benefits.

• Vacuum Packaging Sealer Machine

  A vacuum packaging seaper machine extracts the air from the package and creates a no-oxygen environment around the food. This is beneficial for keeping foods like nuts fresh and preventing spoilage. It is beneficial for perishables with shorter shelf lives.

• Impulse Heat Sealer Machine

  An impulse heat shell sealer machine is used widely in the food packaging industry. The sealer uses heat and pressure to seal the shell, creating a durable seal. sealers like these are handheld and can be used on packages with any shape and size.

• Automatic Cup Sealer Machine

  An automatic cup sealer machine is ideal for businesses that require high sealing speeds and efficiency. The machine automatically moves the sealed cup and offers fast sealing rates. This is beneficial for high-volume production areas. The machine can easily be integrated into existing production lines.

• Flow Sealer Machine

  A flow shell sealer machine is a packaging machine used to seal flexible films over a desired product flow. The machine achieves sealing of films to various products. It does so by using an airflow pattern that is created by a flow plate. The machine creates a precise seal.

Specification and maintenance of shell sealer machines

Knowing the seal machine specifications and how to maintain them helps prevent premature wear.

• Machine sizes

  MSSM280A is 2200*950*1500mm, and it weighs 1800kg. The MSSM450A model measures 2700*1200*1600mm with a weight of 2500kg. MSSM600 has lengths of 2800mm, widths of 1300mm, and heights of 1800mm, with a net weight of 2800kg. The MSSM800 model is 2850*1350*1900mm with a weight of 3000kg. The MSSM1000 model weighs 3500kg, and its measurements are 2900mm*1450mm*1950mm. The last model is MSSM1200, and it has a net weight of 4000kg with a dimension of 3200*1600*2000mm.

• Electrical parameter

  All models have similar parameters. They all have a voltage of 220v/50hz, with a current varying from 15 to 30 ah. The power for the sealers ranges from 6 to 12kw.

• Production capacity and sealing rate

  Production capability varies depending on the model. The MSSM450 machine can produce 1200 pieces hourly, while MSSM600 makes 1400 pieces every hour. The sealing rate differs based on the cover shapes. The machine seals 97% to 99.5% accurately.

• Packaging materials

  Different types of packaging use different types of shellac. The MSSM450 and MSSM600 models use shims and hot melt adhesive, while the rest use hot glue to seal packages.

• Conveyor speed

  The conveyer belt uses a 750w motor, and the speed of the belt ranges from 3 to 10 meters per minute.

Tips for maintaining a shell sealer machine include:

• Clean the machine daily to remove any debris or moisture.
• Regularly inspect the parts for signs of damage.
• Call a technician for repairs on damaged parts.
• Apply lubricants to movable parts.
• Ensure the sealing material is in good shape to avoid blockages.

Usage scenarios of shell sealer machines

The scope and application of the shell sealer machine are quite widespread. It is helpful and beneficial for both the business units and the end consumers. Here are some of the notable and remarkable areas of applications of the shell sealing machines:

• Food packaging: The shell sealer machines help in sealing the food items and products in different types of packaging shells. It may include cup containers, rigid trays, and blisters. The foods may also include dairy products, fresh produce, and deli items, among others.
• Pharmaceutical packaging: In the pharmaceutical and medical industry, the shell sealer machines are used to produce tamper-proof and secure packaging for medicine. These include drugs, dietary supplements, and medical devices. This is done to ensure product integrity and also prevent contamination.
• Cosmetics and personal care: Cosmetic products and items like perfumes, moisturizers, and creams are sealed with the help of shell sealer machines. This is done to protect the product and maintain quality. Also, it provides a guarantee to the consumer that the product is safe to use.
• Electronics and components: Electronic devices that require packaging with an ESD shell are sealed using a shell sealer machine. The machines keep the packaging intact and ensure the electronic components are not damaged during transportation and storage, thus, providing protection against static and environmental hazards.
• Automotive parts and accessories: In the automotive industry, the shell sealing machines are used for sealing delicate parts and accessories like sensors, headlights, and engine components, etc. This provides protection, especially against dust, moisture, and other environmental contaminants, ensuring longevity and reliability.
• Industrial equipment and tools: Industrial tools and equipment like those mentioned above that are sealed using the shell sealer machines are also often required to be sealed. This is done to protect them from dirt, water, and other harmful substances, assuring functionality and durability in demanding environments.
• Custom packaging solutions: Shell sealer machines are also used in custom packaging solutions. This is done for unique products or specialized industries requiring tailored packaging options. The shell machines provide versatility and adaptability, allowing the creation of custom packages that meet specific needs and requirements.

How to choose a shell sealer machine

Before purchasing a shell sealer machine, there are a few things to consider.

• Demand for production capacity:

  Determine the required production capacity based on the size of the business and the demand. Ensure that the chosen shell sealer machine can meet the required production capacity.

• Seal types and quality requirements:

  Consider the types and quality of seals required. Choose a shell sealer machine that can provide the required sealing type and quality.

• Ease of operation and training requirements:

  Consider the ease of operation of the machine and the training requirements for employees. Choose a shell sealer machine that is easy to operate to minimize training costs.

• Maintenance and support services:

  Understand the maintenance and support services provided by the manufacturer. Choose a machine that is easy to maintain and has good support services.

• Budget constraints:

  Consider budget constraints and choose a shell sealer machine that provides good performance and value for money.

Shell sealer machine FAQ

Q1: Are there any other ways to apply the shellac besides using a shellac sealers?

A1: You can use an airbrush or foam brush to apply shellac on the shell of the product.

Q2: Can a shell sealer machine be used with other types of sealants besides shellac?

A2: Depending on the design and capabilities of the shell sealer machine, it may be compatible with other types of sealants. Nonetheless, confirm with the manufacturer or supplier to determine if the machine can use other sealants.

Q3: Can a shell sealer machine be modified or upgraded in the future?

A3: Some machines can be modified or upgraded to change requirements. Nonetheless, discuss with the manufacturer or supplier to see if the machine can be modified. Also, consider the costs and benefits of making such changes.

Q4: What are the environmental considerations when using a shell sealer machine?

A4: Some machines use materials that can be harmful to the environment. Thus, using a sealer shelling machine that minimizes waste and environmental impact is crucial. Also, consider proper disposal methods for any hazardous materials or sealants.