Sausage strapping machine

Types of Sausage Strapping Machine

A sausage strapping machine is a specialized piece of equipment used to securely seal or strap sausage casings after they have been filled with meat. This process is essential in sausage production as it helps maintain the shape and freshness of the product. There are several types of sausage strapping machines, each designed to cater to different needs and requirements.

• Manual Crank Machine: This is the most basic type of sausage strapping machine. It requires the operator to turn a crank by hand in order to strap the sausage. While this type of machine is more affordable, it does require more physical effort and time.
• Electric Strapping Machine: An electric sausage strapping machine uses electricity to operate. This means that the machine does not require any physical effort.
• Pneumatic Strapping Machine: This is also an automatic machine but it uses air pressure to operate. Using a pneumatic strapping machine can increase efficiency in the strapping process. It can be strapping sausages at a higher speed compared to manual and electric machines.
• Portable Strapping Tool: This type of tool is usually small and compact. It can be used strapping sausages in different locations. It is convenience and easy to use.

Specifications and maintenance of sausage strapping machines

Specifications

• Applicable materials

  Packaging materials used by the strapping machine for sausages include polypropylene (PP), polyester (PET), and other flexible and strong materials. The machine is designed to effectively strapping and secure packaging with these materials.

• Strapping width and thickness

  The strapping width that can be accommodated may vary depending on the specific machine model. Generally, the strapping width is adapted to sausage packaging requirements, usually ranging from 5 mm to 15 mm. The thickness of the strapping is also adjusted to fit different package requirements and is usually between 0.5mm and 1.5mm.

• Tensioning force

  The strapping tensioning force of the sausage strapping machine is adjustable to meet different packaging requirements. Normally, the strapping machine can provide a tensioning force ranging from 50 to 150 N (Newton).

• Pneumatic pressure

  The working pressure of pneumatic strapping machines are usually in the range of 0.5 to 0.8 MPa (megapascals), which is equivalent to 500,000 to 800,000 pascals. This pressure range ensures the proper functioning of the machine, including its feeding, tightening, and sealing operations.

• Power

  The power of a sausage strapping machine may vary depending on the model and type. Generally, the power of the machine is usually between 0.2 and 1.0 kW (kilowatts).

• Production capacity

  The production speed of a sausage strapping machine expresses the number of packages processed in unit time. The machine can have a production capacity of up to 60-100 straps per minute, depending on the specific model and operating environment.

Maintenance

Regular maintenance of the sausage strapping machine can help keep it running normally, extend its lifespan, and improve packaging efficiency. Here are some maintenance tips

• Clean the machine

  Regularly clean the strapping machine and remove the dirt, packaging debris, etc. Clean the entire machine, including its surface, straps, and sealing wires.

• Lubrication

  Apply appropriate lubricant to the moving parts of the machine, such as bearings and guide rails, to ensure smooth operation and reduce wear.

• Replace wearing parts

  Over time, the strapping machine's wearing parts, such as sealing wires, blades, straps, etc., may become worn or damaged. Regularly inspect and replace the wearing parts to ensure the strapping effect and the machine's working stability.

• Adjust the machine

  Adjust the strapping tension, position, and sealing temperature of the strapping machine according to the sausage package's specifications and requirements to ensure that the strapping quality and sealing strength are up to standard.

• Routine check

  Regularly check the working condition of the strapping machine, including electrical system, air supply system, fastening, sealing and other functions. Timely repair or adjust for abnormalities or failures to ensure the machine's normal operation.

Applications of sausage strapping machines

Sausage strapping machines are used to fulfill various applications in different industries, including food production, packaging, logistics, manufacturing, and retail.

• Meat Processing Plants: In meat processing plants, sausage strapping machines are used to secure sausages in different sizes to streamline operations, maintain product quality, and improve efficiency. The use of these machines has made it easy for these plants to produce high volumes of sausages.
• Greenhouses and Farms: In greenhouses and farms, sausage strapping machines are used to secure and support plants that grow vertically. These machines are also used to create soil or irrigation trenches. Besides, sausage strapping machines are used to bundle crops such as herbs, vines, and vegetables for easier transportation and storage.
• Food Packaging Facilities: In food packaging facilities, sausage strapping machines are used to produce and package sausages for retail and wholesale. Many food packaging facilities use these machines for quality control, ensuring that sausages are consistently secured and packaged.
• Logistics and Distribution Centers: In logistics and distribution centers, sausage strapping machines are used to secure goods and packages on pallets for shipment. These machines are quite helpful in stabilizing packages and carts during transit. They also help to keep things together and prevent them from getting lost or damaged while being moved, especially when going through sorting centers.
• Manufacturing Industries: In manufacturing industries, sausage strapping machines are used in construction to bundle and secure pipes, rebar, and electrical conduits. The machines are used as an assembly aid to hold components and fixtures together temporarily while being assembled.
• Retail Stores: In retail stores, sausage strapping machines are used to bundle together and secure merchandise such as sporting goods, hardware, and textiles. The machines are used to create display units for more oversized products like furniture and appliances.

Choosing the right sausage strapping machines

When it comes to selecting a sausage machine for packaging, there are a few important features and factors to keep in mind. These include the construction material, weight and size, packaging efficiency, strapping method, power supply, saw blades, safety features, and so on.

• Construction material

  Sausage packaging machines with stainless steel construction are preferred in the meat industry because they provide excellent resistance to corrosion and low maintenance needs. Stainless steel is a strong material that can withstand the wear and tear of daily use, making it an ideal choice for manufacturing machines.

• Weight and size

  Whether it's a portable or stationary machine, the weight and size of sausage packaging machines can affect the efficiency, productivity, and space utilization of the overall meat processing line.

  Due to its small size and portability, handheld equipment is preferable in businesses that process meat in rural areas or in small quantities. Packaging machines with larger footprints that are stationary are more efficient and productive compared to their handheld counterparts.

• Packaging efficiency

  Packaging speed, output volume, and accuracy are all determined by how efficient the machine for sausage packaging is. Efficiency is crucial in high-capacity meat processing industries where a steady supply of meat products is required.

• Strapping method

  Machines with different packaging strapping methods are appropriate for various meat businesses. For instance, those with friction feed are preferred in facilities that pack meat products in bulk, whereas those with manual feeding are used in small-scale meat processing industries.

• Power supply

  The main source of energy for the machine may affect how quickly and effectively meat products are packaged. Packaging machines powered by electricity are more suitable for use in facilities with a steady supply of electricity compared to those that use batteries.

• Saw blades

  In meat processing facilities where large cuts of meat are processed, stainless steel and carbon steel saw blades are preferred. This is because they have the capacity to cut large quantities of meat precisely and swiftly.

• Safety features

  Emergency stop buttons, safety interlocks, and guarding are all standard features of sausage packaging machines. These protect the operators and prevent machine malfunctions.

Q&A

Q1: Is there any cooling process in sausage casing machines?

A1: No, sausage machines don't require any cooling processes. The meat stays cool enough inside the grinder because of the grinder's ammonia coils. Another reason the meat remains cool is that most grinders have chiller sections.

Q2: Can consumers make gluten-free sausages with stuffing machines?

A2: Yes, consumers can make gluten-free sausages with stuffing machines. Many commercial sausage producers offer gluten-free options.

Q3: Do sausage strapping machines have joining methods?

A3: Yes, there are several methods for joining straps in sausage strapping. These include using clips, clamped, tied with a knot, or lapped and stapled.

Q4: Can one buy used strapping machines?

A4: Yes, many suppliers offer used strapping machines. They are cheaper but less efficient than new machines.