Round container label machine

Types of Round Container Label Machines

A round container label machine applies labels to cylindrical containers like bottles and jars. Round container label machines can be categorized into different types based on labeling mechanisms, container handling methods, and label application techniques.

• Based on the labeling mechanism

Label Dispensing Machines

Label dispensing machines dispense labels from a roll or sheet and apply them to the container manually. Users take the labeled container and apply it to the container. This machine is simple in design and use, but it does not offer automation or efficiency.

Label Applicator Machines

Labeling applicator machines automatically position and apply labels to the containers. These machines usually use sensors and motors to align and apply labels accurately. Labeling applicator machines offer increased efficiency compared to label dispensing machines, but they require to be integrated with a labeling system.

• Based on container handling method

Horizontal Labeling Machines

Horizontal labeling machines are suitable for labeling round containers lying horizontally. They typically have label dispensers that move the label on the container. The machine is a stationary object, and the container is moved to label the object. It is ideal for very large cylindrical containers but is not suitable for small ones.

Vertical Labeling Machines

Vertical labeling machines label containers that are oriented vertically. The label is applied from the top or bottom of the container or sideways. These machines are commonly used for cylindrical containers like bottles and jars.

• Based on label application techniques

Label Printing and Application Combos

Label printing and application combo Machines integrate printing and application processes into a single machine. These machines print labels on demand and apply them to containers simultaneously. They offer flexibility and efficiency but might require a larger footprint.

Wrap-Around Labeling Machines

Wrap-around labeling machines apply labels that wrap around the circumference of a cylindrical container. These machines ensure consistent label placement and are suitable for containers with varying sizes. They are commonly used in the food and beverage, cosmetics, and pharmaceutical industries.

Specifications and maintenance of round container label machines

Specifications

• Speed:Laboratory models typically have a speed of 60 to 100 labels per minute, while more advanced ones can label up to 300 products per minute, about 5,000 per shift, with a single operator.
• Label width:Depending on the machine type, it can label a width of 12, 16, 20, 24, 30, 36, 40, 60, and up to 100 mm.
• Label length:The length of the labels that the machine can handle ranges from 50 to 270 mm.
• Label roll diameter:It can range between 300, 350, 400, 500, 600, and up to 700 mm.
• Maximum packaging container size:It can label cylindrical containers, such as bottles, cups, jars, and tubes, of varying heights and diameters. The machine can accommodate round containers with the following dimensions: 150 – 500 mm in height and 30 – 150 mm in diameter.
• Machine dimensions:A labeling machine's height, length, and width depend on its type. For example, a semi-automatic machine's dimensions may be 500 x 1000 x 1300mm, and an automatic one may be 2000 x 4000 x 2200.
• Power Supply:The required electrical machine power supply is AC220V 50Hz.
• Core size:The core size for the label reel is usually 3 inches (76.2 mm), which fits most standard label rolls.
• Control system:It can have a variety of control systems, including PLCs, touch screens, and sensors, for speed adjustment, counting, fault alarm, and other functions.
• Machine weight:Depending on the model and type, the weight of the labeling machine can vary. For example, a semi-automatic labeling machine may weigh around 80 kg, whereas a more advanced, integrated one might weigh about 350 kg.
• Machine material:A labeling machine is commonly made of stainless steel and aluminum alloy materials, which are sturdy and durable.
• Fonts and languages:The labelling device can be programmed to use various fonts and languages, including digits, letters, symbols, and over 50 languages.

Maintenance

• Cleaning:Regular cleaning of the labeling machine is essential. Using water and detergent to wipe off the surface, remove residue, dust, and dirt, ensures that it stays clean and hygienic to prevent contamination of the product being labeled.
• Lubrication:Lubricate moving parts, such as bearings, gears, and chains, to reduce friction and wear, thereby prolonging their lives.
• Inspection:Periodically inspect the machine for loose parts, damaged components, and signs of wear to avoid potential problems and hazards. Check that the fasteners are securely attached and that the parts are operating as expected and make timely repairs if needed.
• Threading:The threads are checked for tightness, wear, and cleanliness. If any damage or looseness is found, they are repaired or replaced to ensure they perform well and maintain product quality and labeling accuracy.
• Maintain proper humidity and temperature in the machine room, as extreme environmental conditions can adversely affect the labeling machine's performance and longevity.

Application Scenarios of Round Container Label Machines

Application scenarios for label machines vary by industry, as each has its own requirements and uses for labeling containers with round shapes. Here are some common application scenarios where round container label machines are used:

• Food Packaging Industries: Round container label machines are widely used in the food packaging industry to label jars, cans, bottles, containers of various shape and sizes, etc.. They are commonly used to add labels to products such as sauces, jams, pickles, canned goods, beverages, dairy products, and more. The labels may contain information about the ingredients, nutritional facts, expiration dates, barcodes, and other relevant details.
• Pharmaceutical Industries: Round container label machines play a critical role in the labeling of round pharmaceutical containers such as vials, bottles, and jars. These machines label containers with medication information, dosage instructions, warnings, and tracking codes to ensure patient safety and regulatory compliance.
• Cosmetics and Personal Care Industries: In the cosmetics and personal care industry, round container label machines are used to label bottles, jars, and round containers for products like shampoos, lotions, creams, fragrances, and makeup. The machines help apply branded labels with product descriptions, directions, and ingredient lists.
• Manufacturing Industries: Round container labeling machines are helpful in the manufacturing businesses that make different products in round containers. The kind of container may be a bottle, jar, or any other shape. The items may include engine oil, chemical products, paint, and more. Usually, the labeling machines are used to apply product labels, barcodes, and other identification marks to facilitate inventory management and distribution.
• Retail and E-Commerce Industries: Round container label machines are used in retail and e-commerce to label products sold in round containers. This includes labeling food items, health products, household items, and more. The labels often include pricing, product information, and promotional details.
• Logistics and Warehousing Industries: In logistics and warehousing, round container label machines are used to label round containers used for storage and transportation. These labels help identify the contents of the containers, indicate handling instructions, and facilitate inventory control within the warehouse or during shipping.

How to choose round container label machines

With the following tips, business buyers should have no problem picking the ideal round container labeling machine for their needs.

• Consider container types and sizes

  Check the range of container shapes and sizes the labeling machine can handle. Make sure it matches the business's packaging requirements to ensure proper labeling and avoid any compatibility issues.

• Think about labeling needs

  Consider the variety of labels the machine can use, such as the size and type of label. Also, take into account the level of accuracy and functionality required, like dual-labeling for front, back, and top labels. Choose a machine that fulfills the required labeling demands.

• Evaluate production lines

  Consider how many products need to be labeled per minute or hour. Choose a machine that can handle the required production speed to avoid any slowdown in production.

• Think about operational simplicity

  Choose a machine that has user-friendly features like intuitive controls, easy setup, and simple label changes. Also, consider any additional functions that can help, such as自动化levels and options for different types of labelers.

• Make sure compatibility with existing systems

  It is important to ensure the labeling machine can work with other systems in use, like printing,包装和生产线automation. Verify that it can integrate smoothly to maintain an efficient production flow.

• Focus on long-term investment

  After considering the initial cost, think about long-term expenses, such as maintenance and operating costs. Choose a machine that is easy to maintain, has good support from the supplier, and is energy-efficient to save money in the long run.

FAQ

Q1: Can a round bottle labeling machine accommodate different bottle sizes?

A1: Yes, most round bottle labeling machines can accommodate different bottle sizes. They have adjustable components that can be modified to fit bottles of varying heights and diameters.

Q2: Is a round container label machine easy to operate?

A2: Yes, the machine is easy to operate. Most labeling machines have a straightforward mechanism that requires loading the label roll into the machine, adjusting the label's position, and then turning the machine on.

Q3: Can a round container label machine be used for labels other than stickers?

A3: Yes, a round container labeling machine can be used for labeling other types of labels, such as tags or decals, provided the label is not larger than the machine's capacity.

Q4: Can someone buy a round container label machine with a custom size and orientation?

A4: Yes, it is possible to order a machine with a custom size and orientation, but it will take extra cost and depending on the custom's complexity, it will take some time to fulfill.