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About reservoir tank plastic

Types of Reservoir Tank Plastic

A reservoir tank plastic comes in different types, each designed to cater to specific needs and applications. Here are the common types of reservoir tanks:

  • Pressure Vessels

    Pressure vessels are designed to withstand high internal pressures. They store fluids at higher temperatures and pressures than the environment. The construction of these vessels involves strong materials like steel and thick-walled plastics.

  • Deaerators

    Deaerators are used to remove dissolved gases, especially oxygen, from water before it enters a boiler. This process is crucial in preventing corrosion within the boiler system.

  • Expansion Tanks

    Expansion tanks are used in closed water heating systems. They accommodate water volume increases due to heating, thus maintaining system pressure and preventing pipe damage.

  • Wastewater Collection Tanks

    Wastewater collection tanks store water before treatment or transfer. They are crucial in preventing environmental contamination by temporary storage of water until it is safe and legal to release.

  • Septic Tanks

    Septic tanks are underground reservoirs for wastewater storage and treatment in areas without centralized sewage systems. They allow the natural breakdown of waste by bacteria.

  • Rainwater Harvesting Tanks

    Rainwater harvesting tanks store collected rain for non-potable uses like irrigation, toilet flushing, and general gardening. They promote water conservation and reduce dependence on the main water supply.

  • Fire Protection Water Tanks

    Fire protection tanks are reservoirs for water supply in firefighting systems. They are strategically located and maintained to ensure immediate availability during fire emergencies.

Specification and maintenance of reservoir tank plastic

It is important to understand the specification of the reservoir tank to know the kind of maintenance practices that will be required to keep it in good shape.

  • Capacity

    Reservoirs are designed to hold a specific amount of fluid, which is called the capacity. This capacity is measured in liters or gallons. The capacity of the reservoir tank has to be compatible with the size and flow rate of the hydraulic system it is connected to.

  • Dimensions

    This refers to the size and shape of the reservoir tank. The dimension of the tank is determined by the capacity and design of the tank. The dimension of the tank affects the space required for installation and the flow rate and pressure of the liquids inside the tank.

  • Material

    Reservoir tanks are made using different materials, including metal and plastic. Each of the materials has its own set of advantages. For instance, a plastic reservoir tank is highly resistant to corrosion and is also lightweight. This makes it a good choice for holding fluids that are not compatible with metals.

  • Mounting

    The method of installing the reservoir tank is called mounting. The reservoir tank can be mounted on a flat surface using bolts or clips. The tank can also be suspended using straps or brackets. The mounting of the reservoir tank affects the installation process as well as the maintenance of the tank.

  • Fluid level

    The fluid level specification indicates the minimum and maximum fluid levels that the reservoir tank can hold. This specification is important because it helps to prevent overfilling or underfilling of the tank.

  • Temperature

    The plastic reservoir tank is designed to hold fluids at a specific temperature. This makes the temperature specification important because it affects the material used to construct the tank. The temperature specification also helps to limit the temperature of the fluids being held by the tank.

  • Pressure

    The pressure specification indicates the maximum and minimum pressure levels the reservoir tank can withstand. This is an important feature because it prevents tank damage through overpressure or under pressure. The pressure is maintained through the design of the tank and the fluids it holds.

  • Connection

    These are ports or openings that allow connection of the reservoir tank to other components of the system like pipes and hoses. The connections are designed to ensure secure and leak-free connections. They also facilitate easy disconnection for maintenance of the tank.

  • Access

    The features that allow access to the inside of the reservoir tank for maintenance and inspection purposes are referred to as access. Access can be in form of openings, ports or inspection covers. Access is important for the maintenance of the fluid level and cleanliness of the tank.

  • Filtration

    This refers to devices that are incorporated into the reservoir tank to prevent contaminants from getting into the fluids inside the tank. Filtration is an important feature because it helps to maintain the quality of the fluids in the tank. This extends the life of the tank by preventing damage from contaminants.

Maintaining reservoir tank plastic is very important in order to keep it in good condition and increase its lifespan. Here are some of the maintenance practices that will be required:

  • 1. Clean: The reservoir tank should be cleaned regularly to prevent the build-up of contaminants. Cleaning of the tank helps to maintain the quality of the fluids the tank holds. The cleaning process requires the use of a soft cloth, mild detergent and water. After cleaning, ensure the tank is completely dry before refilling.
  • 2. Inspect: Regular inspection of the reservoir tank is important to ensure the tank is in good condition. During inspection, look out for signs of wear and tear, damage, leaks or corrosion. If any damage is found, repair or replace the affected component immediately.
  • 3. Monitor: The fluid levels in the reservoir tank should be monitored frequently to ensure the level is within the specified range. If the fluid level fluctuates, investigate the cause and rectify it appropriately. Also, inspect the tank to confirm that the fluid level has not been affected by leaks.
  • 4. Replace: The filters in the reservoir tank should be replaced regularly to ensure they are functioning properly. When replacing the filters, use only compatible filters as specified by the manufacturer. Also, inspect the pipes and connections in the reservoir tank. Replace any damaged components or pipes.
  • 5. Maintenance schedule: Establish a maintenance schedule for the reservoir tank. This schedule should include all the maintenance practices that the tank requires. This will help to ensure that the maintenance practices are carried out systematically.

How to choose plastic reservoir tanks

Picking the right reservoir tank for a business isn't a straightforward assignment. There are many factors to consider, from the size of the tank to its shape and where it will be installed. Here are some of the key factors to consider:

  • The capacity of the tank: What is the required capacity? This is the first question that should be asked before purchasing a reservoir tank. The capacity should be enough to hold fluids without going overboard to avoid instances of overflow. Consider the available space and the fluid that will be stored in the tank.
  • Tank size and dimension: Another important factor to consider after tank capacity is the size and dimension of the tank. This can be determined by the location where the tank will be installed and the shape of the tank. Avoid choosing large tanks that will force awkward installations.
  • Fluid properties: The type of fluid being stored in the reservoir tank and its temperature should be considered. Fluids like water don't require a tank designed with special features. However, a tank for storing gasoline should be designed to prevent ignition. Also, consider the temperature of the fluids being stored. A tank for storing fluids at high temperatures should be made of materials that can withstand high temperatures.
  • Installation and orientation: Reservoir tanks can be installed vertically or horizontally. Vertical tanks are ideal for places with limited ground space. Before purchasing the tank, determine the orientation of the tank and the installation method.
  • Maintenance and accessibility: When choosing a reservoir tank, consider the maintenance and accessibility of the tank. The plastic reservoir tank should have features that make it easy to maintain and clean.

How to DIY and replace plastic reservoir tanks

Replacing a reservoir tank for a vehicle is a DIY-friendly project that can be done at home. Before starting, ensure to have the right tools for the job. These may include a ratchet, socket set, hose clamps, pliers, a cap for the new tank, and a screwdriver. The new reservoir tank should also be at hand. Follow the steps below to get it done.

  • Identify the problem: Before anything else, identify the problem with the original reservoir tank. Is it leaking? If yes, check where the leak is coming from. If the leak is a crack or a break, then it is time to replace the tank. But if the leak is from a loose connection, then retightening the connections or replacing the gaskets and seals may do the trick.
  • Find the right replacement: Ensure that the new reservoir tank is compatible with the vehicle. It should match the make, model, and year of the original one. The new tank needs to have the same features as the old one. This includes the mounting points, cap type, and any built-in sensors or fittings.
  • Prepare the vehicle: Park the vehicle in a well-ventilated area. Ensure that the engine is cool and not running. Then, open the hood and locate the coolant reservoir tank. It is a transparent tank with marks indicating the level of the coolant.
  • Remove the old tank: Disconnect the hoses that connect the tank to the vehicle. These include the inlet and outlet hoses. Make sure to remove any clamps or fittings holding the hoses. Then, unscrew the mounting bolts holding the tank in place and remove it.
  • Install the new tank: Position the new tank in place and secure it with the mounting bolts. Reconnect the inlet and outlet hoses. Ensure that the connections are tight and there are no leaks.
  • Fill the new tank: Fill the new reservoir tank with the appropriate coolant. Ensure that it is at the level recommended by the manufacturer.
  • Check for leaks: Start the engine and let it run for a few minutes. Then, check the new tank and its connections for any signs of leaks.

Q and A

Q1. What is the difference between a hydraulic tank and a reservoir?

A1. Generally, a reservoir is a tank that stores liquid to be used or processed later. In hydraulic systems, the liquid stored in the reservoir is hydraulic oil, which is used to transfer energy to different parts of the machine. The reservoir also acts as a hydraulic oil cleaner by trapping debris.

Q2. How does a hydraulic reservoir work?

A2. The hydraulic reservoir tank acts as a storage for the hydraulic liquid. It holds the fluid until it is needed in the system. When required, the fluid is pumped out of the reservoir by a pump and sent to different parts of the machine to supply energy.

Q3. What are the main features of a hydraulic tank?

A3. The main features of a hydraulic tank include the following: it stores hydraulic liquid; it requires hydraulic liquid maintenance; it has a breather; and it has an internal baffle.

Q4. What are hydraulic oil reservoirs made of?

A4. Most hydraulic tank reservoirs are made of steel. However, some can be made of plastic or aluminum. Steel is preferred because it is durable and has a high strength-to-weight ratio. It is also corrosion-resistant, especially when treated with a coating. Plastic and aluminum make smaller reservoirs.