Pillow pressing machine

Types of pillow pressing machines

A pillow pressing machine is designed to flatten and press various kinds of pillows. There are different types of the machine available, such as flat bed, rotary, pull push, hydraulic, and pneumatic pillow pressing machines. All of them can efficiently compress and reshape pillows to save storage space or improve the presentation of the product.

• Flat bed pillow pressing machines

  As the name implies, a flat-bed pillow pressing machine uses a flat bed to press pillows. The pillow is placed between the top and bottom pressing plates, then heated to a desired temperature. The heat from both plates will reshape the pillows. The flat bed design is simple to use. Users can place pillows of different sizes to press. However, this design lacks automation. Users need to manually place and take out pillows after pressing. More premium models with automation will have it easier.

• Rotary pillow pressing machines

  The rotary pillow pressing machine has a circular pressing plate that gets rotated after every cycle. This machine allows business owners to press multiple pillows in one go. The benefit of rotary pressing machines is efficient production thanks to automation. While flat bed pressing plates require manual placing in and out, this machine allows users to continuously take pressed pillows out of the machine and replace it with unpressed ones. It's an automated all day solution for businesses who have high volume demands.

• Pull push pillow pressing machines

  The pull push mechanism allows operators to pull the pillow out of the machine after pressing and push unpressed pillows in. This method is somewhat more efficient than flat bed machines but lacks the automation of rotary and bilateral pressing machines. However, the pressing space can be increased here similar to rotary machines by increasing the size of the pressing plates.

• Hydraulic pillow pressing machines

  Hydraulic pillow pressing machines use hydropower to operate. They have a power unit and hydraulic setup that pushes the pressing head down onto the pillow. The pillow is then flattened. Due to the hydraulic setup, this machine has large pressing force and high production efficiency. Furthermore, automatic pillow pressing machines can be combined with hydraulic systems, allowing them to automatically press pillows with high pressure. Pneumatic and hydraulic machines are more suitable for industrial use due to their big size for greater capacity and efficiency.

• Pneumatic pillow pressing machines

  The pneumatic pillow pressing machine uses compressed air to press pillows. This machine requires an air compressor to provide the air power to press pillows. Pneumatic machines may not have as much pressing force as hydraulic ones, yet they are more convenient to move and take anywhere because of their smaller size.

Specification and maintenance of the pillow-pressing machine

Understanding the specifications of the pillow-pressing machines helps to know what type of machine is most suitable for different uses.

Some crucial specifications of a pillow-pressing machine are as follows:

• Power Supply: The electric power for the pressing machine varies from 1 kW to 5 kW among different models. Generally, it is around 2 kW, and the working voltage is above 380V.
• Overall Dimension: The overall dimensions of the pressing machines differ based on the model and type. The length usually lies between 3 m and 5 m, the width is from 1.5 m to 3 m, and the height is around 1.5 m.
• Net Weight: The pressing machines are quite heavy, and the weights vary according to the model and type. The net weight of the machines varies from 400 kg to 1,500 kg.

Generally, the pressing machine has a flat base and two sidewalls. There is a heater and a hydraulic press inside, which helps to press the pillows.

When buying the pillow-pressing machine, the maintenance part becomes very important for the buyer. Some crucial maintenance instructions are as follows:

• The pressing machine should be lubricated regularly, including chain wheels, guide rails, wheel bearings, and transmission mechanism.
• Clean: Regularly clean the machine. It includes removing deposits, oil stains, dust, and other dirt from the equipment surface. Also, cleaning the air intake and radiator of the cooling system is essential for better functionality. It is better to use a vacuum pump or blowpipe. It helps to avoid damage to some delicate parts of the machine.
• Fastening parts: Check the fastening components of the machine. Ensure that nuts and bolts are tight to prevent leakage and ensure stable and smooth running.
• The hydraulic pump should be examined at regular intervals to check the pressure and ensure that there are no leakages. It helps to maintain the pressing force and accuracy of the equipment.

These maintenance tips can be helpful for the buyers to take care of the equipment they are buying.

Scenarios of pillow pressing machines

Pillow pressing machines can be used in the following industries and applications.

• Pillow manufacturing factories

  A pillow pressing machine is a core piece of equipment in most pillow manufacturing factories. It is used to compress and seal pillows to ensure uniformity and create desirable thickness for the pillows.

• Mattress production industry

  In the mattress production industry, big, heavy-duty pillow pressing machines are used to produce bed pillows and sleeping cushions. The same machines can also be used to manufacture other products like seats and watermelons in the mattress production industry.

• Pillow packing industry

  Pillow pressing machines are commonly used in the packing industry to press and seal various products for packaging and presentation purposes. One example is the food industry, where the machine is used to create diverse pressed and sealed foods, such as tortillas, dumplings, steaks, pancakes, and more.

• Import and export industry

  The import and export industry involves the transportation and trade of goods and products across borders. Pillow pressing machines can be used in this industry to compress and package goods, ensuring they are secure and optimally sized for shipping.

• Home use

  A small, portable pillow pressing machine is designed for home use. It allows people to press and personalize their pillows according to their preferences. This compact machine is user-friendly and can be stored easily when not in use.

• Research and development labs

  In research and development labs, pillow pressing machines can be used for testing and experimental purposes. The machine can be modified to create specific pillow designs and prototypes for further analysis and improvement.

How to choose a good pillow pressing machine

While the enormous advantages of a pillow pressing machine for pillows are clear, there are some factors to consider before buying or stocking these machines.

• Size and Dimensions

  While these machines are large, their size will impact the production floor and how many pillows can be pressed at a time. The capacity of the machine will determine the pressing time of every individual pillow, and it is essential to balance this with production efficiency.

• Pillow Compression Force

  The machine's designed force is an essential aspect to consider, as this will determine the level of compression for the pillows. It will also impact the production speed, as more force will create slower pressing times.

• Manual vs. Automatic

  Depending on how skills shortage or staff availability, the machines can be manual or automatic. Depending on this choice, the training and time taken to operate the machine will vary.

• Safety Features

  The machine will have limited safety features as it can cause harm if operated incorrectly. Look for features like emergency stop buttons, safety enclosures, and interlocks that are necessary for safe pillow production.

• Operating Requirements

  The machine will need electricity or hydraulic systems to operate effectively. Knowing what is required helps to prepare for seamless pillow production.

• Quality and Warranty

  To avoid downtime from machine faults, it is necessary to know the machine's warranty and to have after-sales service support. It is ideal to choose machines that have been used in the industry for some time and come with a good warranty.

Pillow Pressing Machine Q & A

Q1. Which types of pillows can a pillow pressing machine compress?

A1. Pillow pressing machines can compress several types of pillows, including standard bed pillows, decorative throw pillows, trauma patient pillows, and custom-shaped pillows.

Q2. Can a pillow pressing machine change the size of a pillow other than just compressing it?

A2. Yes, some pillow pressing machines can be programmed or adjusted to change the size of a pillow by cutting it or altering it in other ways besides just compressing it.

Q3. What are the advantages of using a pillow pressing machine?

A3. The advantages of a pillow pressing machine include efficient mass production, consistent compression, manufacturing versatility, size reduction and storage, and increased durability of the products being pressed.

Q4. Can a pillow pressing machine compress other items apart from pillows?

A4. Yes, some pillow pressing machines can compress other items apart from pillows, including cushions, mattresses, soft clothing, blankets, and tarps.

Q5. What is the process of compressing a pillow using a pillow pressing machine?

A5. The process of compressing a pillow using the machine involves placing the pillow on the press, aligning it, closing the press, applying pressure, holding the pillow under pressure for a specific time, releasing the pressure, and finally, removing the compressed pillow.