Pillow packing machine packer

Types of pillow packing machines packers

A pillow packing machine packer is an automated device used to pack items in a secure and efficient way. Several types of this packer exist, and they can all be divided into three main categories: horizontal packing machines, vertical packing machines, and other specialized packing machines.

• Generally, a horizontal pillow packaging machines uses the same film to wrap products from both sides in the horizontal direction. Products are then presented before the flow of packaging film from the machine. With the aid of an infeed conveyor belt, goods are horizontally moved into the film. Front and back seals are then made by the machine, and the excess packaging film is then cut off. For most cases, a heat-shrinkable film is used, so the item is placed in a heat tunnel where the film shrinks tightly around the product.3
• The vertical packing machine works quite similarly to horizontal ones. However, as the name suggests, entry into the bag of packaging film occurs in the vertical direction. In fact, this machine is often used to package bulk and loose items. An advantage of this is that just a small amount of packaging material is required to cover the product. Furthermore, because there aren't any horizontal restrictions, products with various shapes and sizes can be packed tightly and easily. On the downside, operators usually have to pay more for the vertical packing machine because it requires more infeed conveyor belts and additional vertical sealing jigs and fixtures to make the vertical seal.
• Other specialized packing machines include flow pack machines and a vacuum pillow pack machine. The latter automates the flow of products through an enveloping of packaging film—hence the name "flow pack." With it, products can be swiftly and efficiently wrapped in flexible packaging, usually without seams or forking. A distinguishing feature of flow packaging machines is that they can be fitted with quick-cut mechanisms that create individual wrapped between products. This is mostly ideal for food processing. A vacuum pillow packing machine, on the other hand, uses vacuum technology to package and preserve food items such as fruits, meats, and snacks. This packs them tightly and securely, often for refrigerating purposes. As soon as the item is placed on the packing platform or tray, the airflow in the vacuum chamber is drawn until the product is fully sealed. Many of them also come with digital control panels that allow users to choose sealing time, thickness of the film to be used, setting for air suction, temperature to be used for sealing, and so on.

Specifications and Maintenance

• Integration with production line:

  Pillow packing machines can be integrated into existing production lines, and certain accessories and automation technologies may allow connection and automatic product transfer from other production line components (e.g., conveyors).

• Flow rate / packing speed:

  The flow rate and packing speed of pillow packing machines vary depending on product characteristics, packaging requirements, and equipment specifications. Generally speaking, pillow packing machines can achieve a packing speed of 30 to 150 packs per minute.

• Pouch dimensions:

  The dimensions of the pillow package are determined based on the dimensions of the packaged product and the desired packaging appearance. Generally, the length ranges from 100mm to 800mm, and the width ranges from 100mm to 300mm.

• Pouch sealing method:

  Pillow packing machines adopt different sealing methods according to the packaging requirements and materials, such as heat sealing, cold sealing, vacuum sealing, etc.

• Packaging materials:

  The materials used for the pillow packaging are usually flexible packaging materials, such as plastic films (e.g., PE, PP, PVC), composite films, paper, etc. The characteristics of the packaging materials (such as the sealing performance and barrier properties) need to match the requirements of the pillow packaging.

• Replacement parts:

  Over time, some parts may wear out or be damaged and need to be replaced to ensure continuous and stable operation. Some common replacement parts include sealing parts, guiding parts,pressure regulating valves, etc.

To keep the pillow packer machine working efficiently and consistently, its maintenance is essential. Regular maintenance can prevent breakdowns and reduce wear and prolong the life of the machine. It is crucial to clean the machine thoroughly and remove any packaging waste during the maintenance process. This will prevent any build-up from affecting the performance of the sealing parts and guide rails. Additionally, lubricating the moving parts of the machine can help reduce friction and prevent premature wear.

Another critical aspect of maintenance is to check for any signs of wear or damage to the transfer belts and guiding parts. Prompt replacement of any damaged components can prevent further damage to the machine and improve its performance. The pressure regulating valves should also be checked regularly to ensure the accurate and consistent packing of products. By maintaining the correct pressure, the valve will enable the machine to handle various products and packaging materials, resulting in improved production efficiency.

Scenarios of pillow packing machines

Pillow packing machines are used to package products in various industries.

• Food industry:

  In the food industry, a food pillow packer is used to package various food items such as snacks, biscuits, bakery products, fruits, meat, and frozen food. It helps in sealing the freshness of the food products. Also, it increases the shelf life of consumables.

• Pharmaceutical industry:

  In the pharmaceutical industry, a pill packer machine is used to package pills, tablets, capsules, syrups, and medical devices. It assists in maintaining product integrity.

• Cosmetic industry:

  The cosmetic industry uses a pillow packing machine to package cosmetic and beauty products. Some of these products include makeup, lotions, creams, and personal care items.

• Apparel and textiles industry:

  Textile and apparel products such as garments, clothing accessories, curtains, and beddings are packaged using the pillow packing machine. It helps to present the products attractively.

• Electronics industry:

  Electronics devices such as small appliances, mobile accessories, and electronic components are properly sealed and protected using the pillow packing machines.

• Toy industry:

  The toy industry utilizes the pillow packing machine to package toys and game accessories for retail sale.

• Hardware and tools industry:

  In the hardware and tools industry, the pillow packer machine is used to package small hardware items, hand tools, and home improvement accessories.

• Automation and machinery industry:

  Some automation and machinery tools are streamlined, standardized, and uniformly packed for easy handling using a pillow packing machine.

• Gift and stationery industry:

  In the gift and stationery industry, a pillow packer machine is used to package stationery products and writing materials such as pens, notebooks, and sets.

• Pet industry:

  The pet industry utilizes the pillow packing machines to package pet treats, food, and toys.

How to choose a pillow packing machine packer

Before investing in a pillow packing machine, it is important to consider some factors that are critical to the success of the packaging line and ultimately the product.

• Production speed:

  When deciding which machine to invest in, it is important to choose a device that can match or exceed the desired production speed. The packaging speed of the pillow packing machine must at least meet the daily production demand. In many cases, it is more ideal to choose a device whose speed exceeds the desired production speed so that there is room for eventual increase.

• Package size and dimensions:

  The presentation of the product is what makes it sell, so how the product is packaged is crucial to how well it sells. This is why it is important to consider the dimensions and size of the package when choosing a packaging machine. The dimensions and size of the packaging must be compatible with the dimensions and size of the packaging that the machine can handle. Consideration of this compatibility will help ensure that the packaging line functions smoothly and efficiently.

• Product features:

  The shape and features of the product to be packaged are also important to consider when choosing a pillow packaging machine. Whether the product is irregular, blister, round or square-shaped, etc., the packaging machine must be able to accommodate the shape of the product. If the packaging machine is not compatible with the shape of the product, it may cause delays and inefficiencies in the packaging line.

• Flexible and adjustable:

  It is also important to consider whether the packaging machine has a flexible and adjustable feature. This will allow the machine to accommodate changes in the packaging size and configuration required in the future. It will also make it possible to quickly and easily change the packaging procedure when needed.

• Sanitation compliance:

  When it comes to food packaging, hygiene is of the utmost importance. The packaging machine must comply with sanitary requirements and standards. This will help ensure safe and hygienic packaging of food products.

• Operator safety:

  Finally, the packaging machine chosen should prioritize operator safety. The machine should be designed with safety features and guards to protect the operators who will be operating it.

Pillow packing machine packer Q and A

Q: Can the pillow pack machine be used to pack liquid products?

A: Yes, it can. But to pack liquids, shoppers should look for a pouching system with a specific type of positive displacement pump designed for liquids. Some automatic pillow packaging machines can be used to pack liquids. Still, the product, container, and packaging material must be evaluated to ensure that the liquid can be properly and safely packaged.

Q: Can the automatic pillow packing machine be used to pack products with irregular shapes?

A: Yes, it can. An automatic pillow packing machine is ideal for packing products of different shapes and sizes. However, it is crucial to know that products with irregular shapes may need custom-made packaging. Also, adjustment and additional feeding systems might be required so the packing can work efficiently.

Q: Can the automatic pillow packing machine be used to make customized packages for promotional items?

A: Yes, it can. The machine can be used to make customized packages for promotional and seasonal items. However, the material will have to be different. It will probably be a thicker material with a custom design or thicker plastic with a custom window to display the item.

Q: What are some features of a modern automatic pillow packing machine?

A: A modern automatic pillow packing machine features things like a high-speed packing system that can pack more than 60 boxes per minute, auto pillow packing film roll change without a stop, a BCD electronic control system, and a rat-tail or burning method for sealing edges to prevent product leakage. It will also come with distinct packing sizes and options and several different kinds of pre-pack settings to choose from. Some even have a pre-heating sealer built into them for items that are best to preheat before packing.