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About packaging machine in india

Types of packaging machines in India

A packaging machine in India is a equipment used to package food products. There are many types of packaging machines, each one with unique specifications and features. They can be used to package different types of food products.

  • Form Fill Seal Machine

    The form-fill-seal machine creates containers from a flexible film. It is three distinct processes executed in a single machine: forming, filling, and sealing. The device uses film to create packages of various configurations and dimensions. These packages are filled with the following item and then sealed. This type of packaging machine can be used for granules and liquids.

  • Flow Wrap Machine

    A packaging technique for wrapping products in flow is a flow wrap machine. As the film is pulled vertically downwards over the product, it is typically used to pack items that are long, thin, and discrete, such as food packaging for biscuits, chocolate bars, snacks, and other items. The food packaging machine is used to wrap single items or groups of items in a polypropylene flow film.

    Packages with high visibility are produced using this method with minimal material usage. On horizontal or angled planes, products are enclosed in flow films, which are films that are pulled around an item. In contrast to top film used in tray sealers, flow wrapping uses reverse prints to put the print in front of the item.

  • Stick Packaging Machine

    A product is packaged in a stick form by a stick packaging machine. The typical stick packaging now comes with a zip lock and can be utilized to pack food items like protein powders and chai mixes. Food items are placed in smaller, more portable containers, and packaging designs are becoming more consumer-friendly. In order to give consumers a satisfying experience when opening the product, these kinds of packs can frequently be used for both retail and sampling purposes.

  • Vertical Packaging Machine

    Items are packaged using a vertical layout on this packaging machine. Wheat flour, sugar, rice, semolina, flour, millet, and other granular food items are packed using these machines. The machine is combined with an inline multi-head weigher to automatically fill and pack granular food items in a single bag or pouch.

    Depending on the requirements, the pouches can have a 3/10th, 3/10th, 5/10th, or 100% transparency design, be pouches with flip lock, be swirled pouches with cork, or be swirled without cork.

Maintenance of packaging machines in India

For most machines, the requirement is to lubricate, tighten, clean, and inspect their parts on a regular basis. Packaging machines are no different. They may also need to be calibrated and trained to ensure they pack the required quantity and size/weight of items accurately. Some may need software updates if they are using any kind of artificial intelligence to improve their performance or speech interaction with operators, etc. More intensive or specialized maintenance may be required occasionally, like part replacement or software uploads, which should ideally be done by the manufacturer or supplier of the machine.

The main parts that will need lubrication include belts, moving parts such as gears and joints, and sliding and moving parts. Oil, grease, or dry lubricant in spray form, as required, should be applied to these parts before they are used to package any products. It helps to keep their functioning smooth and keep the wear and tear low.

The bolts, screws, nuts, and fastenings must be examined to see if they need to be tightened. Operating manuals specify which parts need to be checked and what is the suggested frequency.

Typically, these machines are cleaned daily after use with mild soaps and other products that are not harsh and do not damage the machine in any way. Sharp tools or wires should not be used to clean the machines since they can damage the parts. Packaging machines in India can be solution-oriented ones that require specialized cleaning and cannot be cleaned by general-purpose cleaning products. Therefore, it is vital to research and understand which machines need what kind of cleaning solutions.

Packaging machines tend to have electrical parts, including electric motors, sensors, switches, etc. Care must be taken to ensure that none of the electrical parts are exposed to moisture when cleaning the machine.

Operating manuals will have the procedures required for more intensive cleaning and the recommended cleaning fluids and agents.

The machines manual will also have information about the parts of the machine that may need to be replaced because of wear and tear, like seals, belts, clutches, chains, cushion pads, curtains, etc. These are usually made of rubber or any other suitable material and can be ordered from the supplier or manufacturer of the packaging machine.

Any signs of damage, like tears or breakage, in these parts, should be looked at closely and repaired or replaced as soon as possible to prevent further damage.

The sensitivity of some packaging machines in India means that they may need specialized maintenance upon inspection as per the instruction manuals. Guidelines about how to pack food products as per the FDA in India, etc., will also need to be looked at closely.

Advanced packaging machines may also require software updates from time to time, and their calibration to ensure they are packaging the right quantities and weights needs to be done more frequently. Some machines may also have to be reset after being used to pack certain items to ensure the correct setting is used. Such machines may have manuals but are generally easier to operate using trained personnel who are experienced in using them.

Scenarios of packaging machine in India

In India, many industries use packaging machines in different ways. But mainly, three types of machines are used in the food, pharmacy, and e-commerce industries. Food packaging machines in India are mainly used in the food and beverage industry. This includes flexible food packaging machines, which are often used to package snacks like biscuits, chips, and candies in pouches. Gas flush food packaging machines are used for packaging perishable food items such as bread, meat, and dairy products, while vacuum packaging machines are typically used to Package Coffee and Tea.

Pharma packaging machines in India are mostly used for medicine, healthcare, and beauty products. Blister packaging machines are mainly used to package tablets, capsules, and vitamins. Recently, sachet packing machines have been used to package everything from liquid medicine to healthcare powder. Besides, Sterile packaging machines are used to package surgical and medical equipment. Moreover, strip packaging machines are responsible for packaging medical strips and ointments.

In India, packaging machines are also used in the e-commerce industry. Carton packing machines are often used to pack and box individual items for shipment.

Because of the high number of people in India, there is a great demand for efficiency and productivity. Many packaging machines in India are now used to try and meet the demand. But in the future, Indian industries will use more and more packaging machines.

How to choose packaging machines in India

While the final delivered product always matters, the most crucial aspect of the supply chain is the three-step process: inspect, source, and select the packaging machine that can be used to package the main product effectively. It is essential to study the market and understand demand before purchasing a packaging machine. Is this intended for small, average, or large-scale production? Is there a need for differentiating features, such as automated assembly lines, environmentally friendly/flexible packaging, or smart packaging as part of the supply chain? What is a cost-effective solution that impacts the end product and customer experience? Commercial, industrial, and food packaging machines cater to various requirements and uses, and it is essential to identify what kind of product is being focused on before investing in a packaging machine.

Food packaging machines in India focus on food-grade materials that preserve perishable items, i.e., items with a shelf life. These machines will also have features to ensure day-to-day use, large quantities, and ease of cleaning and sanitization. Similarly, an air packaging machine will be concerned with the quality of the air in the packaging, while a smart packaging machine will use digital technology, such as QR codes, to communicate with consumers and share product information, authenticity, and other essential details. A packaging machine with intelligent features like inventory management or production tracking might be necessary for an automated system, whereas manual systems may suffice for a smaller scale of production.

Understanding a machine's specification details, such as capacity, material compatibility, automation level, design flexibility, integration potential, and regulatory compliance, is crucial. Comparing similar machines is helpful to determine value for money. Energy-efficient and sustainable solutions are the need of the hour and must be considered when choosing a packaging machine. If unsure, sourcing a few samples is a good way to test. Minimum order quantities will help determine if a supplier has the right products for one's requirements. Choose suppliers that provide packaging and warehousing facilities, as these can save costs during delivery. If customizations are required, look for suppliers with the know-how to deliver products with your specifications, including logos, designs, and packaging.

Packaging machine in India Q&A

Q: Is the packaging industry growing in India?

A: Yes, the Indian packaging industry is growing at a healthy rate. According to market reports, it is expected to reach USD 204 billion by the year 2025.

Q: What is the preferred packaging material in India?

A: Flexible packaging, which is made of thin materials such as films, foils, and papers, is the preferred packaging style. This is due to both the trend toward sustainable packaging solutions and flexible packaging's many benefits, such as lower material waste and the ability to reduce carbon footprints.

Q: What are the biggest influences on Indian packaging?

A: The development of e-commerce in India has increased demand for sturdy, secure packaging that can withstand the rigors of transit. Additionally, the trend toward smaller household sizes and increased urbanization are driving demand for convenient packaging solutions. Finally, the Indian government's initiatives to promote sustainable development are influencing the packaging industry's shift toward eco-friendly materials and solutions.

Q: Who are the key players in the Indian packaging machine market?

A: Many global giants and major regional players are operating in the Indian packaging machine market. Some of them are RON Pak, Dodo Packaging, Dahria Packaging Machines, UPM Raflatac, Tetra Laval, etc.