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Market Overview: The global market for overwrapping machines is witnessing a steady growth trajectory, driven by the increasing demand for efficient packaging solutions across various sectors. According to Global Industry Analysts, Inc., the broader packaging machinery market was valued at approximately $48.2 billion in 2023 and is projected to grow to $62.0 billion by 2030, reflecting a CAGR of 3.7%. As more businesses prioritize automation and streamlined packaging processes, overwrapping machines are becoming essential for enhancing product shelf life and brand visibility. Specific segments, such as bottling line machinery, are also contributing to this growth, with expectations to reach $5.1 billion by 2030, showcasing an aligned interest in automated packaging technologies.
Regional Insights: The United States and China are key players in the packaging machinery market, with the U.S. market valued at $12.9 billion in 2023 and China poised for a 5.1% CAGR to reach $8.1 billion by 2030. This growth is indicative of shifting consumer behaviors, where convenience and sustainability are paramount. Additionally, environmental sustainability concerns are prompting manufacturers to innovate and develop overwrapping machines that accommodate eco-friendly packaging materials. As companies navigate stricter regulatory guidelines around waste management, the demand for versatile overwrapping solutions that align with these trends is expected to rise. Overall, the evolving landscape of consumer preferences and technological advancements is setting the stage for robust growth in the overwrapping machine sector.
Overwrapping machines are packaging equipment that applies a film overwrap to products for protection and presentation. There are various kinds of overwrapping machines to meet packaging requirements. They are as follows:
Flow wrap overwrapping machine
Flow wrap overwrapping machines are used to wrap products in films with flow directions. They are available in both automatic and semi-automatic options. Generally, units with greater automation are suitable for high-speed production lines, whilst those with a lower degree of automation are best for lower-speed environments.
Top Sheet Overwrapping Machine
This kind of overwrapping machine applies a separate top sheet of film over the top of the product. It is suitable for products where only the top section needs to be covered, such as in the case of limited headroom in the wrapping area.
End seal overwrapping machines
End seal overwrapping machines are wraparounds that seal the ends of packages. They work well for products such as books, video tapes, gift and CD boxes that have more or less cubical shapes.
Jewel Box Overwrapping Machines
Jewel box overwrapping machines are specially designed to wrap CD and DVD cases. The machines use rigid film material to provide a corrosion-proof package. The DVD and CD jewel case overwrapping machines can achieve 200-300 cases per minute.
Book wrap overwrapping machines
Similar to CD jewel box overwrapping machines, the book wrap overwrapping machine wraps educational, illustrated and paperback novels. The machine provides a see-through protective overwrap for the books. Also, it deters unwanted/demanding readers from ripping open the books.
Bundled overwrapping machines
When products are grouped together in certain quantities (usually two to six) and placed on a tray, they are referred to as a bundling application. A bundled overwrapping machine is designed to wrap products with a film.
Overwrapping and labeling integrated solutions
For certain products, it may be advantageous to overwrap the product and then apply a label to the overwrap in one process. Integrated solutions that overwrap and label in one process can reduce production time and costs.
Product Size
Overwrapping machines can wrap products of different sizes. However, the machine that covers one size might not cover another. Many machines wrap items that are from 65mm to 300mm long, 35mm to 200mm wide, and 15mm to 150mm high. When deciding which machine to buy, check if it works for the size of the item.
Speed
How fast a wrapping machine works is important. Some powerful machines wrap over 20 items in a minute. The speed of slower models can be less than 10 items per minute. It's important to consider the speed and how much output is needed during production.
Wrapping Materials
A wrapping machine uses different types of films. Some machines use polypropylene (BOPP), which comes in different qualities. Others use PVC film, which is clear and tough. Some machines also use shrink film, which is strong and protects items well.
Power Requirements
Overwrapping machines that need electrical power connect to 220V AC, 50Hz single-phase or 380V AC, 50Hz three-phase power. Some machines run on battery power or pneumatic pressure.
Maintenance Tips
It's important to take care of the overwrapping machine so it can work well for a long time. Some maintenance tips are to clean the wrapping part and the film's roller often so that dirt and film leftovers won't build up. Ask a professional to oil the moving parts carefully every month. Always look at the film's tension and change the settings if necessary so that the package won't be loose or tight. Follow the guide when replacing a damaged film roll to avoid annoying delays. Always pay attention to strange noises or machine stops. Fix any issues right away so, the machine won't break down or get damaged.
Overwrapping machines help a variety of industries package products for merchandising. Key usage scenarios include:
Food packaging
Confectionery, bakery products, and snack items use overwrapping machines to apply film wrapping. Bar coded film wraps aid quality control by ensuring that only products that have met the processing point are packaged. This protects food from spoilage and contamination and helps keep it fresh longer, thereby extending its shelf life.
Pharmaceutical packaging
Pharmaceutical manufacturers use overwrapping machines to apply film over individual containers and blisters and seal multiple containers into one package. This protects sensitive drugs from damage, contamination, and counterfeiting and provides tamper-proof packaging that meets strict industry regulations.
Cosmetics and personal care packaging
Cosmetics companies use overwrapping machines to apply film over boxes holding beauty products like lipsticks, perfumes, and moisturizers. The overwrap preserves the product's integrity by preventing spillage and accidental exposure during transportation.
Home and industrial cleaning packaging
Cleaning product manufacturers use overwrapping machines to create tamper-evident packaging for products like detergents, disinfectants, and air fresheners. The overwrap provides an extra layer of security for customers and retail partners.
Toys and game packaging
Toy manufacturers use overwrapping machines to apply film over boxes holding board games, puzzles, and electronic toys. The overwrap helps protect the contents from theft and provides an opportunity for vibrant branding and graphics to attract young consumers.
Construction and home improvement packaging
Producers of building supplies and hardware use overwrapping machines to package products like tools, plumbing supplies, and electrical components. The overwrap provides durable packaging that can withstand the demands of distribution and handling in construction environments.
Multinational company packaging
Overwrapping machines create packages for food items, electronics, and personal care products presented as bundles. This branded overwrapped bundles are then distributed to supermarket checkout counters and retail outlets.
When buying a package overwrapping machine, it is crucial to consider the needs of the business first. That way, the selected machine will offer the business' products the best packaging.
These are some things to look at when choosing an overwrapping machine:
Product Shapes and Sizes
Fortunately, overwrapping machines are flexible. They can wrap products that are different shapes and sizes. Still, it's best to check the machine's specifications. Make sure the machine can wrap products of a particular size and shape.
Speed and Efficiency
An overwrapping machine may wrap a product quickly, but some are faster than others. Look at the wrapping speeds of different models. Select a machine with a speed that matches the production order needs. The efficiency of the machine is also important. A more efficient machine may increase production.
Film Compatibility
Overwrapping machines use different types of films. Check that the film compatible with the machine meets the packaging requirement. In some cases, buyers may need to choose a machine with a film that is eco-friendly.
Ease of Operation
Choose a machine that is easy to operate. Look for machines with user-friendly controls and good manuals. A machine that is easy to operate will reduce training time for staff.
Durability and Reliability
In a fast production environment, a package overwrapping machine must be tough and reliable. Before buying, read reviews and reports from other users. Find out if the machine is durable or prone to faults and failures.
Maintenance and Support
In time, all machines need maintenance. Find a supplier that provides good customer support. The supplier should have spare parts available and ready for quick delivery.
Cost and Value
The cost of an overwrapping machine is an important factor for most buyers. Yet, it is not just the upfront cost to think about. Look closely at running costs, maintenance costs, and the machine's durability. A reliable and efficient machine will offer better value over time.
Q1: How to choose an overwrapping machine?
A1: The following factors to consider when selecting the overwrapping machine may influence specific business needs and preferences: packaging requirements, machine types, product dimensions, speed and efficiency, ease of operation and maintenance, safety features, integration capabilities, and cost.
Q2: Can the overwrapping machine customize packaging shapes?
A2: Yes, many overwrapping machines can customize packaging shapes. Depending on business packaging specifications, the machine can use various packaging materials and sizes to achieve distinctive packaging shapes.
Q3: What is the difference between an overwrapping and a shrink-wrapping machine?
A3: An overwrapping machine wraps products with a flexible film from above, providing a neat and tidy appearance with a square wrap. On the contrary, a shrink-wrapping machine applies a polymer film that shrinks to fit the product's shape when exposed to heat.
