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A new sugarcane machine for sale can crush sugarcanes to extract fresh juice. Sugarcane juicers come in various types and are mostly used in farms, beverages production, or as a refreshing drink stand. The machines can be categorized as manual and automatic.
Manual New Sugarcane Machines
Older manual machines require a considerable effort to extract sugarcane juice. Operators have to push a lever repeatedly to crush the sugarcanes. However, some modern designs have incorporated cranks, which are easier than levers. Manually operated machines use little electricity, which makes them ideal in remote areas. They are also affordable, lightweight, and require minimal maintenance. However, manual machines are slow and labor-intensive.
Automatic New Sugarcane Machines
Automatic machines can crush sugarcane by merely inserting the stalk and pressing a button. Some have pressing rollers, which further extract the juice. An electric motor powers automatic sugarcane machines, making them faster than manual machines. The machines are convenient for high-production sit, but they are heavier due to the electric motor. Roller-operated and table-top electric sugarcane juice extractor machines are examples of electric machines. Roller-operated machines have three to four rollers that crush sugarcanes from different angles. They are bigger and heavier than manual machines. Table-top machines are compact and occupy limited space, which makes them ideal for small use applications.
The availability of industrial-scale machines for processing sugarcane gives manufacturers and businesses a range of specifications to choose from. Here are the specifications of a few popular choices:
Roller press:
A sugarcane juice extractor machine works on the principle of extracting juice through crushing or pressing sugarcane between rollers. Generally, three to five rollers are used in the design, and they are horizontally placed. Sugarcane pieces are pressed between the rotating rollers, squeezing the juice out. The positional arrangement of the rollers results in multiple extraction passes, ensuring maximum juice recovery.
Bow shedder andCrusher:
Bow shredders have a common V- or U-shaped design with a rotating disk. A vertical set-up exposes the fibers of the sugarcane and makes it easier for crushers to extract the juice. Crushers break open the fibrous matter and release a large quantity of sugarcane juice.
Centrifugal Juicer:
A centrifugal juicer uses high-speed circular motion to separate sugarcane juice from the solid fibrous part. The machine crushes sugarcane and squeezes out the fluid using circular screens. Sugary liquid goes through the circular screen, and pulp remains stuck inside. This type of extractor is typically employed for smaller-scale juicing operations rather than industrial use.
Most juice extractors, shredders, and crushers have rollers. After extraction, the remains of dirty fruit stay inside the machine. If they're not removed, they can cause an unpleasant odor and bacteria, compromising product quality.
Daily maintenance:
Cleaning the machine thoroughly is crucial. Manufacturers should have a suitable cleaning solution and extensive cleaning training. Special focus should be given to the corners and inside of the press rollers where dirt accumulates. Avoid corrosive cleaners that can harm the machine.
Weekly maintenance:
Deep cleaning should be performed weekly in addition to daily cleaning to ensure smooth operation. All parts should be cleaned thoroughly, including those that were not cleaned daily. Parts should be lubricated as required or instructed by the manufacturer to ensure efficient functioning and prolong the life of the machine. Check for loose or damaged parts that may need to be replaced or tightened to avoid accidents and injuries.
New sugarcane machines for sale are mainly used to extract sugarcane juice. Some models have crushing rollers that can be used to extract juice from fruits. They are commonly used by farmers, street vendors, and restaurants and are growing in popularity in the beverage industry.
Here is a breakdown of the industry uses of sugarcane extractors:
Juice extraction:
The primary purpose of these machines is to extract fresh sugarcane juice. Farmers use them to extract juice from their daily harvest promptly and efficiently. The extracted juice can be processed into various products, such as molasses, jaggery, or fermented into ethanol. Some models are designed to extract juice from other fruits, such as ginger, apples, pineapples, and carrots.
Agro-based industries:
Sugarcane juice extraction machines play a significant role in agro-based industries. They are used in sugar mills, distilleries, and jaggery production units. Sugar mills primarily focus on extracting sugar from sugarcane juice. The sugar is then sold directly or used to manufacture sugary products. Some machines can be used for the initial extraction process in jaggery production.
Distilleries use sugarcane juice as a raw material for producing ethanol, which is utilized in the production of alcoholic beverages, biofuels, and various industrial applications.
Food and beverage industry:
Sugarcane juice is a popular beverage in many parts of the world. Fresh sugarcane juice extraction machines are used by street vendors, small-scale juice firms, and commercial juice producers to extract sugarcane juice for immediate consumption or commercial production.
Some aesthetic and health-focused food and beverage industries use the machine to combine sugarcane juice with other fruits and vegetables to create 100% organic drinks.
Research and Education:
Sugarcane juice extraction machines are also used in research and educational settings. Agricultural research institutes and universities may use these machines to study sugarcane juice extraction techniques, develop new extraction methods, or explore the potential of sugarcane juice as an alternative energy source.
When buying new sugarcane machines for sale, buyers should look at the performance features of the machines. They should also consider the capacity, durability, level of automation, energy efficiency, and ease of use.
Horsepower and RPMs
Buyers should look for machines with enough horsepower and speed to deliver optimum performance, depending on the intended use. They should also consider factors like the pressure exerted by the rollers during the extraction process and the efficiency of juice extraction.
Daily / Hourly Output
The capacity or output of a machine is a crucial consideration for commercial buyers. They should look for machines whose capacity matches their business goals and production demands. A busy production environment may require a machine with a higher capacity.
Construction Material
To ensure long-lasting performance and resistance to wear and tear, buyers should look for machines built with robust construction, including high-strength stainless steel and aluminum alloy.
Roller Sizes and Quantities
Buyers should look for machines with sufficient rollers with varying sizes. More rollers lead to better juice extraction. The Cylindrical rollers should also be made of high-quality stainless steel to ensure durability.
Motor Power
Gear motors or electric motors power sugarcane machines. Buyers should ensure the motor power is suitable for the machine’s intended use. The motor should also operate quietly, minimizing noise pollution.
Energy Efficiency
Whether manual or automatic, buyers should get machines with energy-efficient features that minimize electricity usage. Such features include roller transmission and efficient motors.
Ease of Use
Buyers should consider the usability of a machine. They should get machines with easy-to-use features such as clear instructions, intuitive controls, and conveniently placed components for regular maintenance and cleaning. A machine that is easy to use can improve operational efficiency and reduce training time for staff.
Level of Automation
Depending on their needs and preferences, buyers may opt for fully automated machines that self-feed sugarcanes or models that require manual feeding. Automated machines improve efficiency and reduce workforce.
Q: What is the difference between a sugarcane press machine and a juicer?
A: A sugarcane press machine extracts juice from sugarcane only. It is built to handle the toughness of sugarcane and extract every drop of juice using heavy rollers. On the other hand, a juicer is designed to extract juice from various soft fruits and vegetables. It is usually smaller, lighter, and affordable.
Q: How much sugarcane can a sugarcane machine process in an hour?
A: It depends on the type of machine. Manual machines process 5 to 10 stalks, while electric machines can process 30 to 50 stalks. Heavy industrial machines can process over 1,000 kilograms in an hour.
Q: Can a sugarcane machine extract juice from other fruits?
A: No. Sugarcane juice machines have heavy rollers that crush the tough sugarcane fiber. Other fruits have soft flesh and fibers. Therefore, extracting juice from them would require a different kind of pressing mechanism.
Q: Does a sugarcane machine have different crushing rollers?
>A: Yes. Different machines have various types of crushing rollers. Some have stainless steel and alloy steel, while others have different surface textures to extract maximum juice.Q: What type of electric sugarcane machine is safe?
A: The compliant sugarcane machines are safe. They comply with the local laws and standards. Always buy from manufacturers who provide documentation to prove that their machines are compliant.
