Monoblock bottled water machine

Types of Monoblock Bottled Water Machines

Typically, a monoblock bottled water machine is a machine in which different functions are combined into a single block or unit. Every part of the water production process is fulfilled by one machine. It is a new concept that aims to optimize the process of water bottling. Monoblock bottled water machines generally come with the following:

• Combined Unit

  Monoblock bottled water machines usually have a combination of features such as water filling, capping and labeling. By having all these components in one space, it allows for seamless operation and efficient workflow.

• Integrated Technology

  These monoblock machines often utilize automated and intelligent technologies to ensure accurate control and quick performance in the processes of purification, filling, capping, and labeling.

• Space-Saving Solution

  The compact design of monoblock bottled water machines minimizes the area they occupy and provides efficient solutions for small- to medium-sized production needs.

Ultimately, the all-in-one design of the monoblock bottled water machine streamlines the workflow of water bottling, saves extra space and improves efficiency of resource utilization as well as production line.

There are many configurations of monoblock water bottling machines based on the needs of individual customers. Some popular configurations are as follows:

• Washing/Filling/Capping Monoblock Water Bottling Machine

  The washing/filling/capping monoblock water bottling machine is a typical configuration. It combines bottle washing, filling, and capping functions into one unit, which improves the production efficiency and saves the plant space.

• Washing/Filling/Capping/Labeling Monoblock Water Bottling Machine

  This kind of monoblock machine adds labeling after washing, filling, and capping. It meets the requirement of labeling for bottled water brands.

• Washing/Filling/Capping/Labeling/Date Printing Monoblock Water Bottling Machine

  This machine incorporates all the functions of washing, filling, capping, labeling, and printing, which makes it a complete solution for bottling water, labeling, and printing production lines.

In addition, some custom configurations of monoblock bottled water machines are available depending on the needs of individual customers. Please contact us for more details if you're interested in options such as a different kind of monoblock machine or an additional feature for customization.

Specifications and maintenance of monoblock bottled water machines

Specifications

These specifications are based on a 3000 bottles per hour capacity machine.

• Overall Size: 4800*1920*2820 mm.
• Machine Weight: 2500 kg.
• Ton/hr: 3 tons/hr.

• Power Supply: Main power: 15 kw. Other Power: 0.37kw x 9=3.33kw; Total: 18.33kw.

  Note: The total power of the machine may vary depending on the specific configuration of the machine's equipment. It is important to point out that some parts of the machine can be electrically omitted, e.g., if using a hot sun rather than an electric heater to warm the water before the filling process.

• Water inlet pipe: 3 inch pipe with 1 inch valve.

• Bottle Size: It can work with a 600 ml round bottle up to a 2 l square bottle. Adjustments will have to be made according to the type of bottle used.

  Productivity: The machine can produce 3000 bottles of water per hour. Bott of 0.6 l = 3,600 bottles of 1.5 l = 1,800 Bott of 2 l = 1,200 Bott of 2 l square bottle = 1,000

Some more specifications for consideration are as follows:

• Machine configuration: The machine consists of an air blower, a rinser, a product feeder, a filler, a capper, a conveyor, a monoblock filler capper, a UV sterilizer, a water pump, a carbon treatment barrel, a lifting platform, a default control cabinet, a pressure barrel, a guage, and an inverter and motor.
• Power Source: The bottled water machine may use servo motors, variable frequency motors, or step-down belts as its power source.
• Product Container: The bottled water machine may be suitable for working with a glass, plastic, or PET container. Plastic is the most common option.
• Filling Technique: Gravity, positive displacement, or vacuum method.
• Cap Types: Snap, squeeze, and screw.
• Display Control: A touch display with a centralized control for easy control of production settings.
• Feature: The bottled water machine may have a leak prevention system and an anti-drop system.

Maintenance

The monoblock bottled water vending machine does not require much maintenance, but the following tips must be observed to ensure its long, effective use:

• The machine should be cleaned with a non-abrasive, lint-free cloth every day to remove parts and prevent the buildup of dirt and bacteria on the surface of the equipment.
• Once a week, all automatic parts and chains should be lubricated and refilled with any grease or oil needed to ensure proper working condition and reduce wear and tear on crucial machine parts.
• Once a month, all electrical parts, including circuits, connections, and sensors, should be wiped clean with a dry cloth to remove the dust that accumulates.
• While doing these maintenance procedures, it is essential to look for deteriorated, lost, or damaged parts that may need to be repaired or replaced quickly so that they do not cause further damage to the water bottling machine.
• The water inlet valves, sensors, and solenoids should be inspected regularly to ensure that no water leaks, especially in the critical areas and electrical components, are at risk of short circuits.

Scenarios of Monoblock Bottled Water Machines

Monoblock bottled water machines are essential in the following industries:

• Pure Water Production Companies:

Monoblock bottled water machines are used daily by pure water production companies.

Their all-in-one design improves workflow by simplifying transitions between tasks. This boosts efficiency while producing high-quality bottled water.

• Bottled Water Startups:

For new businesses in bottled water production, monoblock machines offer an affordable entry point. Startups can quickly set up automated workflows from bottle blowing through filling and sealing using just one compact device.

The space-saving design fits well within tight startup budgets and facilities. It provides an all-in-one production solution that helps new companies get off the ground.

• Hotels and Restaurants:

Monoblock bottled water machines also serve the hospitality sector by allowing on-site water production.

Hotels and restaurants can create their own purified, flavored, or functional waters using these machines. Customization gives customers a unique dining experience.

Their small footprint allows monoblock machines to fit into food service facilities without needing substantial renovation.

Production is separated from supply lines, so the contents are always fresh.

• Sports Facilities:

Sports facilities like gyms and stadiums produce high volumes of bottled water. This consumption gives them the flexibility to flavor their products and get more people in.

The monoblock machines' all-in-one design allows quick bottle production and beverage filling in a compact space.

• Water Treatment Plants:

Monoblock bottled water machines simplify water treatment and bottling in one seamless process. By linking water purification directly with bottling on the same unit, workflow becomes more streamlined.

Footprint is reduced, and integration is greater. This creates an efficient operation for turning raw water into packaged drinking water.

Monoblock machines help simplify the entire process from start to finish, saving space and raising efficiency.

How to choose monoblock bottled water machines

Business buyers looking for a good investment in the monoblock bottled water machine should consider these features to meet their specific needs:

• Production capacity and speed

  Meet the demand by selecting the right production capacity and speed. Choose a machine that aligns with the current needs and allows for future expansion. For example, a 3000bph bottling machine might meet a buyer's current need, but a 6000bph machine would provide more room for expansion.

• Complete processing lines vs. individual machines

  Monoblock machines offer complete processing lines in one bottling unit, while separate machines allow buyers to customize each part of the water-bottle-making process. Weigh the benefits of an all-in-one machine versus the flexibility of individual machines to meet specific needs.

• Sanitation features

  Look for self-cleaning capabilities and anti-bacterial components. Automated cleaning systems reduce labor costs and ensure consistent sanitation. Stainless steel construction is also important because it is resistant to corrosion and bacteria.

• Energy consumption

  Consider the energy required to operate the machine. Energy-efficient machines can help reduce operational costs over time.

• Ease of operation and maintenance

  Consider user-friendly controls and digital technology to help staff operate the machine with ease. Also, check for easily replaceable parts and automated maintenance to ensure essential servicing and minimize downtime.

Monoblock bottled water machine Q & A

Q: What is a monoblock water bottle filling machine?

A: A monoblock water bottle filling machine is a piece of equipment that combines the bottle rinsing, filling, and capping functions into a single unit. It is commonly used in the bottled water production industry for its efficient use of space and streamlined operational processes.

Q: What are the benefits of monoblock bottled water machines?

A: Monoblock bottled water machines offer several advantages. Their compact design optimizes production lines by requiring less floor space than separate machines. The integrated system improves efficiency by shortening the time between bottler rinsing, filling, and capping. Operators also enjoy simplified training requirements due to the streamlined workflow and fewer machines to manage.

Q: What is the process of using monoblock bottled water machines?

A: The workflow of a monoblock machine involves the sequential rinsing of water bottles, their filling with water, and finally, the capping of the bottles. Bottles are first rinsed with water or another liquid to ensure cleanliness before being filled. After filling, the bottles are capped with appropriate caps to secure the contents. The bottles are then ready for further processing or distribution.

Q: Which types of bottles does a monoblock bottled water machine work with?

A: Monoblock bottling machines are versatile and can be used with various bottle types. They work well with different bottle materials, including plastic, glass, and stainless steel. The machines can accommodate bottles of varying shapes and sizes, such as round, square, or custom-shaped bottles.

Q: How much output does a monoblock bottled water machine have?

A: Monoblock bottled water machines are available in different models to suit various production requirements. Some machines have a capacity of 2,000 to 5,000 bottles per hour, while others can fill 10,000 to 25,000 bottles per hour. High-capacity machines are suitable for large-scale bottling operations, while mid-range models are often used in smaller production facilities.