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Vacuum Oil Separator
The occasional oil separator eliminates liquid impurities through sedimentation in a vacuum isolation compartment. The oil is screened by centrifugal, magnetic, and filtration methods. Then the separated dirt particles settle down at the bottom and get eliminated later through the cleaning process. During the oil purification process, the dense oil flows through a one-way valve to the clean oil chamber. At the same time, light dirt and other impurities stay destructed by gravity. Magnetic separators use strong magnets to isolate microscopic metallic particles adhering to the container's bottom and can be seen by a vacuum oil separator manufacturer's analyzer.
Centrifugal Oil Separator
A centrifugal oil separator is a device that spins oil at high speeds to separate waste particles from oil so it can be reused. This tool works best with larger tools and oil volumes. It can filter out particles as small as one micron. That makes it good for cleaning oil in a portable lathe machine or oil on a sink in a machining area.
Tri-plate Oil Separator
This separator purifies oil using three plates that form a bowl. Used plate oil enters the bowl from the inlet and spreads over every plate. Each plate has a space between it called a gap that gets narrower at the outer edges. This causes dirt in the oil to collect on the plates. A pump then moves clean oil out of the separator while dirty particles stay stuck to the plates. When enough dirt builds up, the system cleans itself automatically.
Two-Stage Oil Separator
As the name implies, this device cleans oil in two steps for extra purification. It uses plate technologies and pumps to first remove big particles and then small ones. The first pump handles large debris while the second pump eliminates finer contaminants. The two-stage process delivers highly purified oil for reuse. This device works well for industries that rely on extremely clean oil to keep machinery running smoothly.
Maintenance and Repair Facilities
Mobile separators enable ongoing oil cleaning during service tasks without halting machinery operations. This capability results in cleaner equipment and minimizes the need for costly oil replacements.
Manufacturing Plants
Oil separation is crucial for the operation of machinery in heavy industries like automobile manufacturing and machine shops, which involve a considerable amount of oily waste. CCOHS states that old oil can result in rust, higher energy consumption, and diminished equipment effectiveness. Hence, mobile separators are ideal for manufacturing and big industrial work settings where there could be large volumes of oil with many diverse contaminants.
Energy Sector
Facilities in the oil and gas industry generate copious amounts of contaminated oil. Mobile separators assist these companies meet environmental rules by treating waste oil before storage or disposal. The energy sector relies heavily on oil and gas, which is deemed waste after use. Mobile oil separators filter out the heavy and light types of oils to be reused in workstations within the sectors.
Military and Defense
The military calls for dependable oil separation solutions for its field operations. Mobile separators offer purification in remote environments, extending the lifespan of vital machinery oils. The device mobility allows for operations in places with no separation facilities.
Transportation and Fleet Management
Fleet operators, such as those managing truck or bus fleets, gain from mobile separators by allowing on-site oil cleaning, which leads to prolonged oil life and lower expenditures on oil disposal and replacement.
Separation Efficiency
Good performance with 99.8% separation efficiency.
Maintenance requirements
Only needs periodic filter, centrifuge, and magnetic separator replacements. Automatic self-cleaning function minimizes maintenance tasks.
Materials and Construction
Case used for mobile separator machines is thick, high-strength steel - typical 6mm steel. Inside plates made of stainless steel resist corrosion/scratches.
Mobility features
Has wheels on one side, plus handles, so it rolls like a suitcase. Weighs less than 35 pounds.
Purification capability
Works on both oil and water-based fluids. Cleans up to 100 gallons per minute.
Power Requirements
Powered by standard 110V outlet.
Mobile oil separators usually do not require any permanent installation. They can be set up quickly for immediate operation.
Place the mobile oil separator near the contaminated oil source. Connect the inlet hose to the oil to be purified. Then connect the outlet hose to the storage container for clean oil. Flip the switch to start the pump. The separator will begin filtering the oil.
Regular filter replacement
Change filters often - at least every month. This keeps the separator working well.
Check Centrifuge
Inspect the centrifuge and clean it out sometimes. Don't let debris build up inside.
Clean magnetic separator
Look at the magnetic separator regularly. Wipe off any collected sludge that adheres to the magnets.
Lubricate moving parts
Put oil on the rotating and moving parts one time each month so they don't get stiff.
Look at seals and gaskets
Inspect seals and gaskets during maintenance. Change them out if any have cracks or wear so leaking doesn't happen.
Usage protection
The mobile separator supports fastening belts or hooks for protecting the person operating it from slipping or falling while working. This ensures that the operator won't fall off the seat while driving the mobile oil separator around.
Work Zone Safety
Separators work in oil change areas with lots of traffic. The people using them should be careful not to bump into others or get hit by moving things like machines. To stop spinning parts from hurting anyone, barriers will keep mobile oil separators away from the work zone.
Managing hazards
Separators handle dangerous, dirty oil. Users should wear gloves, goggles and masks when dealing with any fluids, filters or tools. Hand washing is important afterward too.
Tool Security
A lock or safe place protects dangerous tools and any sharp accessories or cut blades from going anywhere outside where work is completed.
Mobile oil separator construction materials
Have all separators be built with strong stainless steel so water and acid won't weaken them. This ensures it stays strong over time.
Filtering capability
Put in paper, mesh and magnetic filters. These paper, mesh and magnetic filters are important for getting even tiny metal pieces out of the oil.
Testing and Certification
Have the separator tested by experts. Get an ISO certificate confirming it meets quality rules. This certifies the separator performs reliably.
Durability
Mobile oil separators should last through many tough tasks without breaking down. Pick ones that endure long and can handle high demand.
A1: A mobile oil separator helps clean and reuse old oil by removing dirt and contaminants from the oil.
A2: It pumps the contaminated oil through filters and other devices that separate the impurities, leaving clean oil behind.
A3: It is best to use a separator whenever there is a large amount of dirty oil that needs cleaning, such as in factories or maintenance areas.
A4: Avoid using one on oil with very tiny particles less than one micron, as well as oil with thick solids larger than 1/4 inch, which could clog the system.
A5: Common uses include cleaning used oils from machines, tools, and equipment in manufacturing, workshops, and automotive service centers
A6: Yes, ensure the mobile oil separator has paper, mesh, and magnetic filters, is ISO certified, and is durable.
