Types of mixer machines for 20kg powders
A mixer machine for 20kg powder comes in many types. The following table summarizes the common ones, their features, and the powders they use.
- Horizontal mixer: uses a U-shaped horizontal tub to blend dry powders. It works like a screw conveyor and mixes up to 20kg batches in minutes. The uniformity of horizontal mixers varies.
- V-mixer: has a V-shaped blending vessel that rolls the powders in the vessel. It is simple to use, and operators can unload it quickly. V-mixers have an average blending speed but uniform mixing.
- Paddle mixer: comes with a paddle that moves along the walls of the mixing chamber. It incorporates additives like flavors, nutraceuticals, and colors in dry powders like flour and sugar quickly. Paddle mixers are easy to clean and operate.
- Tapered mixer: has a conical shape and works by rolling the powder in the cone. It uses gravity for mixing. Tapered mixers occupy little space and are affordable. Buyers use them to mix small amounts of powder.
- Bin blender: is a stationary machine. It blends powder in the bin. The bin moves to the blender for mixing. Bin blenders save time and cut down on material handling.
- Drum blender: is similar to a bin blender. It is more economical and ideal for large production. The drum enters the blender to mix the powder.
- Fluidized bed: is a mixer and granulator machine. It works by blowing air through a rooted central distributor. The air moves the powder up to the dome, where it falls and is drilled again by air.
- Horsepower mixer: works like a fluidized bed, but it has a high motor rating. It blends dry powder in high volumes and is ideal for industrial applications.
Specification & Maintenance
Machines have different specifications based on the application they are used for. They are all built to mix and process a range of dry powders.
- Capacity: The capacity of models is often indicated in kilograms (kg) or liters (L). They typically have a capacity of around 20 kg but may come in larger or smaller capacities. For example, a 50 kg powder mixer machine, like the SOVEMA-vp mixer, will have a capacity of around 50 kg. Other machines have different maximum capacities but often seem to be around 30 to 40 kg.
- Dimensions: Around 1-2 meters; in length, about 0.5-1 meters in width, and 1-2 meters in height. Larger mixers, like the 100-kg powder mixer, will be larger but not as large as one would expect. This is because the machine needs to be able to mix items and not simply hold them all in one place. This means that the mixers have to be able to hold the items in them while also having the items move around inside of them.
- Motor Power: Machines often use AC motors that run on single-phase or three-phase electricity. The motor power is usually in the range of 1 to 5 kW. Some models have a 2.2 kW motor power, while others may have 4 kW. Mixers with higher motor power will be able to handle mixing more difficult substances.
- Speed: Machines usually run at 30 to 60 rpm. Mixers with higher speeds can mix substances more quickly. They are usually designed with speed reduction systems that lower the motor's high speeds.
- Protection: The mixers are usually built with guarding on parts that could trap or hurt people and thermal overloads to protect against overheating.
Mixers for powders require maintenance as well. Regular inspections to see if there are any signs of wear, tear, or damage to parts that move or rub against each other; cleaning to see if there is any build-up of material on any part of the mixer, lubricating any moving parts, and ensuring electrical connections are secure and working are also critical parts of the maintenance of machines. Some manufacturers provide more details on the operating manuals of their products.
Applications of 20kg powder mixer machines
Mixer machines are used in many industries to mix and blend dry powders and substances. Here are some common application areas for 20kg powder mixer machines.
- Food processing industry: In the food processing industry, a mixer machine for 20kg powder is used to wet-mix seasonings, spices, flour, and various food ingredients for baking, meat products, snacks, and instant food.
- Feed: Powder mixer machines are commonly used in the animal feed industry to mix various animal feeds. Mixer machines ensure that all animals receive an adequate supply of nutrients. Feed producers can produce evenly mixed feed by utilizing mixer machines.
- Chemical industry: In the chemical industry, mixer machines mix compounds, additives, fillers, and powders, ensuring that the end product is uniform throughout. Industries can use mixer machines to improve productivity and maintain quality control.
- Plastic industry: The plastic industry employs mixer machines to evenly distribute colorants, fillers, and additives in plastic powders to achieve the needed characteristics and quality.
- Pharmaceutical industry: The 20kg mixer machine for powder is often used in the pharmaceutical industry to create tablets, capsules, powders, and other medicinal products' medicinal ingredients, excipients, and active components. It ensures uniform mixing for consistent dosing and quality.
- Cosmetic industry: In the cosmetic industry, mixer machines mix powders, such as face powders, body powders, and other cosmetic products, to blend the formulation uniformly, ensuring consistency and quality control.
- Construction industry: The construction industry uses mixer machines to produce mortar, concrete, and other construction materials quickly. It achieves uniform mixing, thereby ensuring quality and stability.
- Detergent industry: Powder mixer machines find usage in the detergent industry to mix different detergent powder components uniformly. It ensures the product's stability, solubility, and cleaning performance.
These are just a few examples of the application areas where 20kg powder mixer machines are used. Ultimately, powder mixer machines have become indispensable equipment in many manufacturing industries because they ensure consistency, effectiveness, and efficient production.
How to Choose Mixer Machine for 20kg Powders
When buying industrial powder mixers, focus on the features and specifications that will improve commercial operations. Ensure the mixing machine uses technology that enhances efficacy while consuming little energy. Advanced control features like programmable mixing speeds and touch-screen controls are worth considering. Such features can improve the machine's functionality and ease of use. Consider the mixer machine's maintenance requirements, especially if it will be used continuously. Choose machines with simplified cleaning, lubrication, and maintenance systems to avoid frequent repair downtimes. It is also important to consider safety features like overload protection and non-slip safety guards. The safety of workers depends on the mixer machine chosen. Select the ideal powder mixer machine based on the most commonly worked powders. Some mixer machines work better for dry powders, while others are ideal for sticky or wet powders. Buy from a supplier that offers reliable after-sales support like maintenance and repair services. A good supplier can also offer custom mixing machines to meet specific commercial needs.
Q & A
Q1: Why is the mixer machine for 20kg powder capacity so important in large-scale production?
A1: Mixer machines with 20kg of powder capacity are ideal for large-scale production because they can produce more significant batches, reducing mixing time and improving efficiency.
Q2: How does the food-grade mixer machine for 20kg differ from non-food-grade mixers?
A2: The food-grade mixer machine for 20kg is designed to meet hygiene standards and uses food-safe materials. In contrast, non-food-grade mixers may use materials or designs unsuitable for food applications.
Q3: Can powder mixer machines handle sticky or wet powders?
A3: Some powder mixer machines are suitable for mixing sticky or wet powders. It is crucial to consider the mixer's design, specifications, and capacity.
Q4: What safety features should a 20kg powder mixer have?
A4: Safety features like overload protection, emergency stop buttons, and safety guards are mixers' safety. These features help prevent accidents and protect the machine from damage.
