All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier
(355 products available)
An milling machine indexing head is a device that allows a workpiece to be rotated to different angles, which is critical for machining workpieces with non-symmetric features. The following are the common types of workpiece indexing heads.
A manual indexing head is a simple device that is made of cast iron or steel. It is operated by hand and used to rotate the workpiece to a particular angle. The manual indexing head will have a crank handle, which can be used to rotate the spindle and lock it in place at certain positions. It is a low-cost solution that is suitable for small machining workshops. However, it is time-consuming and not very accurate.
The semi-universal indexing head for mill is more versatile than the simple indexing head. It can rotate the workpiece to different angles by using an indexing plate. This type of head can be mounted vertically or horizontally. When mounted horizontally, it functions as a rotary table. The most common semi-universal indexing head has a gear train that can be engaged with the worm gear. It allows the spindle to be rotated by a specific angle. The indexing head can also be tilted to machine workpieces at a particular angle. Users can use the crank handle to rotate the spindle, and the disk can be used for fine adjustments.
The universal dividing head is the most versatile type of dividing head. It can perform many kinds of operations, such as drilling, boring, reaming, and milling. The dividing head has a precision worm gear that can rotate the spindle to a specific angle. It also has an adjustable crank that can be placed on any hole of the disk to make fine adjustments. Users can also tilt the dividing head to machine the workpiece at an angle. The universal dividing head is a more precise and flexible solution, but it is also more expensive than the other two types of indexing heads.
The indexing dividing head milling machine of a milling machine can be fixed (horizontal or vertical) or rotary (4th/5th axis). It has various specifications based on different models and types.
The rotational accuracy of the indexing head is usually expressed in angular resolution. The angular resolution indicates the smallest angle that the indexing head can rotate and then stop precisely. For example, some 5th-axis rotary indexing heads may have an angular resolution of 0.001 degrees. Higher rotational accuracy allows the milling machine to perform more precise workpiece machining and intricate geometric designs.
Rotary indexing heads have different maximum workpiece weight and size capacity, which is the maximum weight and size of the workpiece that the indexing head can support and secure. For example, an indexing head may have a maximum workpiece weight capacity of 150 kg and a maximum workpiece diameter of 300 mm. Higher weight and size capacities enable the milling machine to process larger and heavier workpieces.
Indexing heads are compatible with different types of milling machines. For example, some indexing heads are suitable for vertical milling machines, while others are suitable for horizontal milling machines. In addition, the indexing heads are also compatible with different tool holders and workpiece clamping devices. The compatibility feature allows the indexing head to be easily connected to the milling machine and makes the milling machine have more versatility and flexibility.
The durability and stability of the indexing head are determined by the materials and construction of the indexing head. For example, some indexing heads are made of cast iron, which is a durable and stable material. Moreover, the indexing head has a robust spindle system with rigid bearings and precise gear mechanisms. These features ensure the indexing head can withstand long-term use and maintain stability during operation.
Regular maintenance can help the indexing head maintain normal operation and extend its service life. Here are some common maintenance practices:
Indexing heads for milling machines are used in various industries and applications that require precision machining and milling operations. Here are some of the common usage scenarios of the indexing head:
The indexing head is widely used in the manufacturing industry for manufacturing small parts and components. The head can be used to machine parts like gears, shafts and pulleys.
Indexing heads are also used in repair and maintenance workshops. Machinists use the heads to repair and machine damaged parts. By using an indexing head, machinists can be able to machine a new part to the exact specification of the damaged part. This ensures that the replacement part will perfectly fit into the equipment.
The indexing head is used to make models and prototypes of different parts. Machinists use the head to create models of different parts before they can start the mass production of the parts.
The indexing head is used in the automotive industry to make gears, shafts and valves among other components. It is also used in the industry to modify and repair automotive parts.
The indexing head is used in technical schools, colleges and training workshops to teach students different machining techniques. The head is mostly used to teach students how to machine different parts. It is also used to teach students how to use the milling machine to perform complex machining operations.
The following tips and tricks will help you pick the right indexing head for a milling machine.
Define the application and requirements before starting the project. Consider the type of material to be machined, the desired surface finish, and any special features that may be required. Ensure the capabilities and specifications of the indexing head match the project demands. Think about the maximum workpiece size and weight that the indexing head can handle. Ensure it is suitable for the planned workpiece. Also, consider the precision and accuracy required for the project. Choose an indexing head with the appropriate resolution and repeatability for the machining operations. Think about the machining speed and power of the milling machine. Ensure the indexing head is compatible with the machine and provides the required performance.
When choosing an indexing head, it is important to consider both quality and durability. It is important to select a reliable and durable product. This will ensure that it can be used for a long time and will not fail in the middle of a project. When choosing an indexing head, it is important to consider the quality of the material used in its construction. It is also important to consider the quality of the manufacturing process. The quality of the workmanship will affect the indexing head's performance and longevity. In addition to quality, it is important to select an indexing head that is suitable for the specific application. Consider the type and size of workpieces that will be machined. Choose an indexing head with the right specifications and features for the project's needs.
When choosing an indexing head, it is important to consider the cost and value. Some indexing heads are expensive, but they provide great value because they offer excellent features and performance. It is important to choose an indexing head that offers good value for the investment. Consider the features and specifications of the indexing head. Choose a model with the right capabilities for the project. Compare different options and prices. Consider the cost of maintenance and any additional components that may be needed. Also, consider the reputation of the manufacturer. Choose a reliable and reputable brand that offers good customer support.
Q1 What is an indexing head on a milling machine?
A1. An indexing head for a milling machine is a device or tool that provides a way to hold and precisely rotate a workpiece around a fixed axis. It is commonly used in metalworking to cut workpieces at precise angles, which is not possible with a standard vise. An indexing head works by using a worm gear and a crank to rotate the workpiece in fixed, predetermined increments. It makes it easier for the operator to perform tasks that require the workpiece to be machined at precise angles.
Q2 How to use an indexing head on a milling machine?
A2. First, the indexing head should be clamped to the table of the milling machine. The workpiece is then connected to the indexing head and rotated to the desired angle. The spindle of the milling machine is lowered to cut the workpiece, and the workpiece is cut according to the desired angle. The process is repeated until the desired number of workpieces is obtained. The indexing head is then unlocked and the workpiece is removed from the indexing head. If necessary, the process can be repeated.
Q3 What are the types of indexing head?
A3. The main types of indexing heads are horizontal, vertical, and super indexing heads. The vertical indexing head is the most common, and it is mounted on the left side of the column. The horizontal indexing head is mounted on the back of the vertical column and is used for cutting parts at an angle. The super indexing head is a combination of both indexing heads, and it provides the versatility of both heads in one unit.
Q4 What are the applications of indexing heads?
A4. Indexing heads are used in many industries and applications where workpieces need to be machined at precise angles, slots, and other features. They are commonly used in machining, metalworking, woodworking, and manufacturing processes such as drilling, cutting, milling, boring, and tapping.
