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Machines that turn meat into various shapes are called meat rolls machines. There are different types of machines depending on the features and specifications.
Manual meat rolling machines
Generally, manual meat rolling machines are small tables or stands with two or more cylindrical rollers fixed horizontally at a height convenient for the operator. The rollers may be adjusted, set at different angles, or even heated to assist in changing the shape and size of the meat. Once the meat is placed in between the rollers, the operator manually turns a crank or handles the process of rolling the meat into the desired shapes. Therefore, with a manual meat roller machine, operators can produce tortillas, chapattis, and pitas with varying thicknesses.
Automatic meat rolling machines
Automatic meat rolling machines are electrical devices made of stainless steel with a control panel, two roller plates, and an electric motor. The function of the roller plates is the same as the manual machines. However, in an automatic roller machine, the thickness can be adjusted easily by just pressing a button on the control panel. Also, the rolling speed is higher than in the manual machine. Electric meat rolling machines are made to last with corrosion, chemical, and heat resistance, so they are ideal for high-volume production. The machine efficiently rolls out meat patties, dough, and vegetable fritters.
Industrial meat rolling machines
Industrial-scale meat rolling machines can be floor-standing or tabletop, which depend on the weighing capacity. For instance, the floored industrial machines are heavy-duty and can roll loads of up to 300 kg. In such a case, the machine would typically have a 2 HP motor. Furthermore, some machines have three rolling plates, which can help save time because they can roll three times the quantity compared to the ones with two rolling plates. Additionally, when the rolling plate has grooves on it, indentations will be left on the meat, which is a desired effect when making barbecued beef. Heavy-duty meat rolling machines also have speed regulation functions and temperature control with a digital display.
Meat rolling machines' specifications will be outlined based on the meat product being produced, as well as the parts of the machine. The first specification to focus on would be the machine's power, typically measured in horsepower. Rolling machines generally range from 0.5 HP to 2 HP.
Another key specification to note is the machine's capacity for meat production, which is measured in pounds per hour. Larger commercial machines can produce as much as 2,000 lbs/hour. With a meat roller machine, wastage can be minimized, as up to 98% of the meat can be utilized. The machine's conveyor belt assists in extracting the meat, and the final product has been known to vary in thickness from 1/8 to 3/4 inches.
Maintenance of a sausage meat roller machine is fairly simple. The crucial step is to clean the machine immediately after use with hot, soapy water. All parts, such as the motor, conveyor belt, meat roll, and any other parts that have meat residue, must be cleaned thoroughly to avoid contamination. Once cleaned, all parts should be dried properly. Before storing the machine, a thin layer of vegetable oil can be applied to parts that are prone to rust.
A meat rolling machine for sausages requires more intensive maintenance, as constant use can damage parts of the machine. In addition to a thorough cleaning after every use, manufacturers recommend sterilizing the entire machine with a non-toxic, meat-safe disinfectant. This will remove any microbials and bacteria that could potentially harm humans.
It is essential to check the belts and blades of the meat roller machines to ensure they work smoothly. The belts are typically adjustable, as the thickness of the meat varies from product to product. If any parts are broken, rough, or damaged, they should be replaced immediately to ensure smooth meat production.
Meat processing plants:
Meat processing plants use a large-scale industrial meat rolling machine to prepare meat for various production lines. These machines help modify the shape, size, and tenderness of meat to meet processing standards. Larger capacities, faster speeds, and automated controls are preferred in this industry.
Production lines in butcher shops:
Butchery shops can improve efficiency and consistency using meat rolling machines on production lines. These machines allow more excellent and faster production, ensuring all processed meat has the same size and shape. Butchery shops may purchase machines with average capacities and various functions to meet their needs.
Restaurants and catering services:
Restaurants and catering services can use meat rolling machines to prepare meat for various dishes and dining services. These machines help chefs quickly and efficiently process meat, ensuring consistent sizes and shapes for grill steaks, sandwiches, and other meat dishes. Restaurants and catering services may prefer meat rolling machines with multiple functions and ease.
Meat products factories:
Meat product factories such as sausage, ham, and meatball factories must use meat rolling machines to prepare meat mixtures and shape them. These machines efficiently roll the meat mixture, ensuring product consistency and uniformity. Factories may use machines with higher capacities and specialized functions for specific meat products.
Food service industry:
Food service industries, such as canteens, cafeterias, and institutions, can use meat rolling machines to process meat for various meals and dining services. These machines help improve food preparation efficiency and provide meat uniformly and consistently to meet large-scale food service needs.
Frozen meat company:
Frozen meat companies must use meat rolling machines to process meat and prepare it for freezing. These machines help roll out meat and package it in a way suitable for freezing and storage.
Small-scale businesses are likely to go for the electric sausage roller machines because they are affordable. When they're thinking about ordering stock, they should first consider the following:
Paying capacity
Wholesale buyers should first determine their paying capacity based on their budget and the number of customers they'll serve. Large-scale businesses that serve many customers can consider investing in industrial meat rolling machines even though they are more expensive.
Space and weight dimensions
A machine's weight and space dimensions should always be a priority when placing an order. Determine the space that the buyer has, and end up with machines that will perfectly fit. It will help avoid any future costs like installation and shipping fees incurred due to an ill-fit machine.
Productivity
Order machines capable of handling the meat volume the business rolls on a daily basis. A meat roller machine with several features is necessary to produce more efficiently and at a faster rate.
Dependability and toughness
Search for machines that are consistent, dependable, and built to last under regular, high-intensity use. Select devices that demand minimum upkeep and have a track record of durability to reduce downtime and maintenance expenses over the long term.
User-centric design and ease of use
Find machines that are simple to operate, with clear controls and layouts that prioritize operator comfort. Consider characteristics that improve productivity, such as quick cooking times, energy efficiency, and minimal sausage rolling machine maintenance requirements.
Flexibility for varied products
Invest in machines that can accommodate a variety of meat items, including beef, pork, chicken, and more, so that the business can capitalize on various market segments. To accommodate different product requirements and expanding culinary trends, seek machines with changeable settings and capabilities that can handle anything from traditional sausages to innovative meat snacks.
Q1: Are there any special maintenance requirements for a meat rolling machine?
A1: Yes. It's important to regularly clean the machine and properly lubric the meat rolling machine parts, especially the moving parts, to avoid any blockages and ensure smooth operation. Ensure to inspect the machine for any signs of wear or damage and schedule professional servicing/repair whenever necessary.
Q2: Can a meat rolling machine be used for different types of meat?
A2: Yes, provided the meat types have similar consistencies. Some meat rolling machines are a single type that can be used for different kinds of meat, including tough and soft meat. For instance, some machines can handle beef, pork, and chicken. However, it's essential to clean the machine thoroughly before switching to a different kind of meat to avoid contamination.
Q3: Can meat rolling machines be used in other industries besides meat processing?
A3: Large meat rolling machines are mainly used in meat processing factories. However, some small, rolling machines can be used in manufacturing facilities for cheese, chocolate, and butter to produce rolling products.
