Manual brick making machine in papua new guinea

Types of manual brick making machine in Papua New Guinea

A manual brick making machine in Papua New Guinea is a machine that makes bricks and paving stones without the use of electricity. There are different types of machines and they all use different methods to produce bricks and blocks of different shapes. The simplest form of a machine is one that uses the hands or lever power to make bricks. This may come as a frame in which prepared material is manually forced into to create a shaped unit for curing and use. More complex manual machines include ones that require the lower power input through foot pedals for greater mechanization like foot-operated machines that use pedal power to hydraulically push out the formed material of pushed clay. Finally, fully manual machines with large output capacities use manual cranks to fully operate the machine and produce anything between 800-1200 bricks a day depending on the size and capacities of the machines.

Another way to understand the differences in manual brick machines available in Papua New Guinea is by understanding the kind of bricks and materials each machine produces. Some machines are specifically geared towards producing fly ash bricks which are made from fly ash, lime, gypsum, and water, whereas other machines are made to produce concrete blocks, which are made from cement, sand, gravel, and water. Finally, clay brick manual machines are also available.

Besides these differences, the primary way of differentiating between brick-making machines is the method of molding the bricks. Some machines are specific set on producing bricks by vibration and are termed as vibratory brick-making machines. Other machines are organized for pressure brick-making and are pressure brick-making machines. Another distinction in machines is if they are fully automatic, semi-automatic and fully manual. Those machines that require manual feeding and extraction of bricks are termed semi-automatic, whereas fully automatic machines are termed automatic when the process is fully mechanized and runs on electricity.

Finally, principal differences in the brick-making machines are those machines that produce mainly solid blocks and are solid block making machines, and those machines that are set up to produce hollow blocks and are organized as hollow block-making machines. The latter kind of machines also come with the option of reducing the weight of construction material and increasing the carrying capacity to be more environmentally friendly with cellular blocks.

Specifications and maintenance of manual brick making machine in Papua New Guinea

The specification varies according to the type and model.

• Power source: Manual machines need human force, while others are partially automatic and use fuel or electricity to work.
• Machine size: Some take bigger space than others. A large area machine makes more bricks in less time. Its dimensions may be around 1100*700*1500 mm.
• Brick size and shape: Users can make different shapes and sizes as long as the machine has adjustable settings. Common sizes are 390*190*190 mm and 240*115*102 mm.
• Production rate: This means how many bricks the machine can produce per hour. A small-sized machine can produce 100 to 250 bricks in a day. A larger machine will produce more; for instance, it can make 3000 bricks in a month.
• Material Consistency: The machine can work with different raw materials, like mud, plastic, clay, and crushed stone. For example, some manual interlocking brick-making machines in Papua New Guinea can take as much as 30% plastic waste.
• Compressed strength: This is the force needed to break the blocks. According to the manual interlocking brick-making machine suppliers, the strength could vary depending on the machine and material. Some bricks can break under a force of 3.5 MPa to 4.5 MPa.
• Mold types: Users can get different molds for shapes like pillars, blocks, and tunnels. Common Block molds include Interlocking Brick Moulds, Regular Hollow Brick Moulds, Solid Brick Moulds, and Roof Slab Moulds.
• Weight: Manually operated machines weigh less than automatic ones, and workers can lift the machine with the help of a truck. For example, a machine that produces interlocking bricks weighs 600 kg.

Maintenance

To increase the lifespan of the manual block making machines, operators should carefully follow the maintenance manual. Regular cleaning is essential because removing debris and dried concrete will stop build-up and corrosion of important parts. Lubricate the machine components at regular intervals to reduce wear and tear and friction and improve energy consumption.

Always check spare parts like belts, pumps, valves, and filters to ensure they work efficiently. In case of damage, replace them right away to avoid any delays in brick production. Take the machine manual to a qualified technician for periodic inspections or servicing. This will identify any potential issues early enough to avoid any costly repairs. Implement training sessions to ensure all operators understand the safety measures and proper maintenance requirements.

Scenarios

The manual brick press machine can be utilized in different scenarios to produce high-quality bricks efficiently. The following are some of the usage scenarios for manual brick-making machines.

• Rural construction projects: Manual brick-making machines are used in rural areas where access to electricity is limited. The machine enables builders to produce bricks on-site for local construction projects.
• Affordable housing initiatives: Organizations and governments use manual machines to produce cost-effective materials for low-income families. The machines produce bricks that meet housing needs while keeping budgets low.
• Disaster recovery and humanitarian efforts: Manual brick-making machines can accelerate rebuilding efforts after a natural disaster. The machines enable relief organizations to produce building materials quickly for displaced communities.
• Small-scale entrepreneurial ventures: Individuals and families use manual machines to produce bricks as a side income. The machines enable them to produce and sell bricks to supplement their earnings.
• Rural skill development: Manual machines offer skill development opportunities for young people in rural areas. With proper training, the youth can learn to operate the machines, increasing their employability and entrepreneurship skills.
• Remote infrastructure development: Manual machines can support infrastructure development in remote areas with no access to transportation networks. The machines enable builders to produce bricks close to the construction site, reducing transportation costs

How to Choose Manual Brick Making Machines in Papua New Guinea

• Determine Investment Amount:

  Determine the amount of money business owners or buyers are willing to spend on the manual brick machine. This will help to decide whether to go for large, mid-sized, or small machines. It is also essential to consider additional costs like transport, installation, and staff training.

• Know Desired Machine Capacity:

  Manual machines tend to make fewer bricks per day than automatic machines. If looking for a machine that the business can easily afford, an easily operated manual machine is preferable. Larger businesses with more significant demands should consider machines with larger production capacities and more advanced technology. For example, a daily output of 5,000 to 8,000 bricks is possible with fully automated machines, while semi-automatic and manual machines offer 2,000 to 5,000 bricks per day.

• Consider Raw Materials:

  Consider the type of raw material owners of brick-making companies want to use to create the bricks. Certain manual brick-making machines work best with particular raw materials. For instance, a machine built to manufacture clay bricks may not operate effectively with fly ash as a primary material. Additionally, several manual machines have particular modifications to facilitate the processing of distinct raw materials. For example, some machines may have additional mixing units or feeders to handle specific types of sand or aggregates.

• Check if the Machine is Eco Friendly:

  More manual brick-making machines are becoming eco-friendly by using waste materials to cut down environmental impact. Consider models like the interlocking brick machine, which reduces cement usage and enhances durability or those that utilize pervious materials for improved waste management.

• Check for Energy Requirements:

  It's important to know the electric supply in the overall brick-making location and what energy sources the machine uses. Consider whether to use diesel or generator energy. It will help to research fuel suppliers and determine whether they'll be easily accessible.

• Opt for User-Friendliness:

  Choosing a simple-to-operate machine will cut down on training and maintenance costs. For remote areas, it's a great idea to go for machines that don't require a lot of automated parts to reduce downtime.

FAQ

Q1: What kind of bricks can a manual brick maker create?

A1: Manual brick makers can produce a wide variety of bricks depending on design and function. Common types include concrete bricks, clay bricks, interlocking bricks, fly ash bricks, etc.

Q2: Can a manual brick-making machine be used in small-scale production?

A2: Yes, one of the greatest benefits of a manual brick-making machine is the ability to suit small-scale production.

Q3: Is it possible to automate a manual brick-making machine?

A3: Depending on the design and setup of the brick-making machine, it may be possible to automate some processes.