Machine to make sanitary napkin

• Semi-automatic sanitary napkin making machine with fly cutter: It has hydraulic presses for embossing and a rotary cutter for trimming to desired lengths. This machine's production capacity is approximately 180 pieces every hour. The machine can offer a 40% margin to business buyers.
• Semi-automatic sanitary napkin making machine with hot press: This machine comes with an automatic feeding system, hot pressing system for sealing, embossing unit, cutting system, and insulation transformer. The production capacity of this machine is approximately 400 pieces every hour. The machine can give a 70% profit margin to business buyers.
• Fully automatic sanitary napkin making machine: This kind of machine has CNC tooling for punching, embossing, insulation transformer, auto-winding system, cutting area, and electric control unit. Specifically designed for mass production, the machine offers a production capacity of 1,200 pieces each hour.
• Ground-powered automatic sanitary napkin making machine: Its production capacity is approximately 600 pieces every hour. The machine is significantly quieter during operations because it works on the ground. Automation in this machine reduces the number of people needed to run it. It may offer a 60% profit margin to business buyers.
• Portable manual sanitary napkin making machine : This is a smaller machine that is mostly handmade. Its portability makes it perfect for rural areas where electricity might not be readily available. It comes with an embossing unit and hot press for sealing the pads. It may offer a 75% profit margin to business buyers.
• Sanitary napkin incinerator making unit: This machine comes with an incinerator to dispose of sanitary pads in a burning process. The incinerator is usually installed in public washrooms and rooms. It is connected to a generator that offers electricity for burning the pads. This process reduces the waste produced by sanitary pads, which in turn is beneficial to the environment.

Specifications & maintenance of sanitary pad making machine

Different sanitary napkin machines have varied specifications depending on their models and types. The following are some general specifications when taken in a collective form:

• Production capacity

  The machine's production ability exceeds 100 pieces per hour, ten times what its person-manufacturing counterpart can achieve.

• Power requirement

  This requirement varies depending on the machine's size and complexity. Nonetheless, it is generally between 5 to 20 kW.

• Length and width

  The dimensions of the machines vary depending on the type. Nonetheless, in most cases, the length is approximately 6 to 12 meters. The width is between 1 to 3 meters.

• Weight

  The machine weighs up to 3000 KG, depending on the size and capacity.

• Raw Material Thickness

  This specification varies depending on the nature of the sanitary towel the machine is producing. For instance, for products requiring non-woven fabric, the thickness will range from 10 to 30 gsm.

The longevity of the sanitary napkin-making equipment is determined by its maintenance. Lack of maintenance eventually leads to the demise of a machine rather than a gradual deterioration. The following are some routine maintenance practices for sanitary pad-making equipment:

• Regular lubrication

  Frequent oiling of the machines enhances smooth and quiet operation by reducing friction among the various moving parts. Regular lubrication also prolongs the equipment's life span.

• Routine cleaning

  It does not matter how big or small, all machines are prone to dust and dirt build-up over time. The dirt, if allowed to stay, can affect the operation of various parts. Regular cleaning prevents the build-up of dirt and dust and consequently enhances the smooth operation of the sanitary napkin machine.

• Frequent inspection

  State of the sanitary napkin-making machines should be checked regularly. During the inspection, technicians should look for loose parts, wearing and tearing, abnormal noise, or anything out of the ordinary. The benefits of frequent inspection are early detection of possible problems, prevention, and timely response and correction.

Usage scenarios of machine to make sanitary napkin

The sanitary napkin-making machine has many usage scenarios for commercial purposes and industrial manufacturing. Here are some of them:

• Production of sanitary pads for local markets

  In many developing countries and rural areas, distinct sanitary napkin-making machines are installed to produce locally-made sanitary pads. The systems are often combined with educational programs on hygienic practices and the use of sanitary products for women. Locally-produced sanitary napkins may be offered at lower prices than imported products, providing women access to affordable sanitary products.

• Export manufacturing

  Some areas may only produce sanitary napkins for export to other countries. A great example is overseas manufacturing for drop-shipping, where customers in different parts of the world get the products forwarded to them directly from a foreign warehouse. Sanitary pads made in the region may target specific markets and customers' needs that differ from local preferences.

• Product testing and research

  Technological firms and sanitary towel producers may use machines to make sanitary towels to conduct product testing and research. These companies will use the machines to create distinct prototypes of sanitary towels with varying materials, sizes, and absorption capacities. The prototypes will undergo consumer testing to evaluate the products' performance, quality, and user satisfaction. The results will inform the companies on product development and marketing strategies.

• Training and education

  Some institutions may use machines to make sanitary towels for training and educational purposes. The goal may be to train health care workers, entrepreneurs, or technicians on the entire manufacturing process. With such training, participants will gain hands-on experience and technical skills that can help them foster innovation and promote sanitary products in their respective communities.

• Social enterprise initiatives

  Some non-profit organizations and social enterprises may use machines to make sanitary towels as part of their empowerment and income-generation programs for women. The initiative may provide women with training on how to use, operate, and maintain the sanitary napkin machine. Women may also gain entrepreneurship skills that can help them run sanitary towel production businesses.

• Partnership and collaborations

  Some institutions may form partnerships with distinct NGOs or government agencies to promote sustainable development and gender equality. A typical example is in capacity-building projects where the goal is to enhance local communities' economic resilience. The partnerships may facilitate training opportunities on sanitary towel production. Therefore, reducing communities' dependency on foreign sanitary products.

How to choose machine to make sanitary napkin

When looking for a sanitary napkin-making machine, it is crucial to identify the most important parts of the machine and their functions. This will go a long way in ensuring the quality and comfort of the end product.

• Raw material feeder:

  This part of the machine is responsible for supplying all the necessary raw materials for the production process. It is designed to accommodate various types of materials, such as absorbent cotton, pulp, non-woven fabric, plastic, etc., and is capable of precisely and stably putting them in place.

• Conveyor:

  The conveyor system uses belts to move around the sanitary napkin's key components during production. It is mainly used to transfer the raw materials of the product, as well as the completed products, to designated locations. Thus, it plays a pivotal role in the speedy production of sanitary napkins.

• Separating and forming:

  This is the section that specializes in forming the shape of the sanitary napkin. An automatic sanitary napkin-making machine will have an automated packing system that makes various types of products, such as regular wings, panty liner wings, and overnight wings. It will also have an advanced technology for cutting and molding the earth-friendly materials to create the sanitary napkin outlines.

• Laminate applicator:

  For sanitary napkins, non-woven top sheets are frequently used, and a laminate is frequently used as the bottom layer to prevent leaks. In most cases, the laminate is made from polyethylene film, and it is designed to stick to the napkin under it and to the surface of the floor on top of which it is placed.

• Packaging system:

  A packing machine for sanitary napkins is widely used to package female sanitary napkins by means of folding, wrapping, heat sealing, and cutting. The machine is characterized by a high degree of automation, high efficiency, and excellent packaging quality. It can be used to package sanitary napkins in large quantities and is suitable for a variety of different specifications and packaging materials. The machine is equipped with a microcomputer control system which can realize a variety of packaging modes and functions, and the frequency conversion control system can adjust the packaging speed to meet different production requirements. At the same time, the machine is also equipped with a variety of packaging materials and shapes, including but not limited to flexible packaging films, composite films, etc., as well as different packaging methods such as blister, carton packaging, etc. which can be adapted to different product characteristics and market demands.

Considering the sanitary napkin-making machine's main parts and additional features, it is also important to consider the machine's quality. Choose a machine with reliable quality to ensure that it can work for a long time without issues. Finally, purchasing machines with after-sales service and maintenance support is also a great idea.

Machine to make sanitary napkin FAQ

Q1: How does a sanitary napkin-making machine work?

A1: The machine comprises multiple intelligent working parts that collectively design sanitary napkins. It starts unwinding the raw materials and feeds them into the machine's compartments. Then, the layers get fused together through various techniques like quilting, hot pressing, or glueing. Further, the absorbent core and backsheet are replaced. The converting section cuts, shapes, and refolds the pads. Finally, the napkins are ejected out of the machine for packing purposes.

Q2: Do machines to make sanitary napkins provide customized products?

A2: Yes, some machines to make sanitary napkins allow business buyers to create customized products. They enable buyers to change the shape and size of sanitary napkins. Plus, they offer features for adjusting the layers, materials, and colors. Moreover, the machine can be tweaked to make special sanitary napkin types, like eco-friendly or ultra-thin options.

Q3: Are the machines to make sanitary napkins easy to operate?

A3: Yes, most of the machines to make sanitary napkins are user-friendly and easy to operate. They come with detailed operating manuals. Plus, there's a training period provided so that operators can learn how to operate the machine efficiently. These machines also have automated features and control panels that enable simple functions like monitoring, adjusting settings, and maintenance.

Q4: Can repair services be offered for machines to make sanitary napkins?

A4: The product does require regular maintenance; thus, renovation and repair services are offered. Suppliers offer repair services for machines to make sanitary napkins. In case of damage or breakdown, the manufacturer and supplier offer repair services. Some brands also provide spare parts for the replacement of damaged components to ensure the machine keeps functioning smoothly.