Lk keyence

Types of LK Keyence

LK series of LK Keyence sensor systems are used in tasks such as 3D measurement. They have a non-contact system, an in-depth digital microscope, and a laser scanning system for accuracy in measurement. LK Keyence sensor systems include the following types:

• Laser Sensor

  The laser on the LK Sensor is accurate and measures with an error of 1 to 3 microns. The laser can measure distances on surfaces at speeds of up to 1200 points per second. The LK Sensor locks onto a spot and tracks it while taking quick measurements to get distance info. A working distance of less than 10 millimeters enables the sensor to take measurements from close distances.

• Optical Sensor

  This sensor uses a camera and special program to analyze the sample in detail. The sensor analyzes the shape, size, and other details of a 3D object through 3D readings. The system captures a picture on a device that measures 5 microns. An internal zoom lens enables the sensor to analyze an object from its surface to a fine inner detail. It will measure 12 millimeters in height and 1 millimeter in width at the most.

• Probe System

  The probe system records measurements with an ultra-precision tip. The soft tip can smooth over minute details on a surface or fit into small openings. When connected to a motor, the probe moves in 3D to trace the object's shape. The hand-held probe weighs 150 grams and lasts over 10 hours on a charge. Its compact size lets it reach tight spaces that larger tools can't. It syncs with a display to show each measured angle and distance as the probe works.

Industrial Applications of LK Keyence

• Contour Measurement

  LK Keyence systems use laser and probe tech to measure the outline and shape of complex machine parts. Itcds fine accuracy helps check that each part meets strict design specs in making engines and tools. LK Keyence's ability to quickly scan whole parts speeds up the checking process, too. This system helps makers finish parts faster while ensuring each one works correctly.

• Tolerances Measurement

  The accuracy of LK sensors enables them to check tight space allowances, or tolerances, between parts. These sensors are perfect for finding tiny gaps or overlaps with their ability to spot 1-micron differences. They can check if two pieces fit together as designed by measuring the space between them. This ability ensures that complex machinery, from airplane engines to car parts, runs safely and smoothly. It reduces the need for rework by catching issues early.

• Surface Analysis

  The LK system's strength lies in its ability to analyze surfaces, allowing it to check textures and coatings. It can assess the roughness of a surface to ensure it meets design needs for grip or wear. The system can tell if a metal piece is too rough or smooth, which may affect how well it works with other parts. It does this fast and accurately, helping manufacturers meet quality standards. Its ability to quickly analyze coatings also helps ensure that protective layers are installed properly.

• Dynamic Measurement

  The LK system measures how parts move while they function. Its sensors scan components at work in machines to check if they vibrate or shift as intended. This ability lets engineers see how parts behave at high speeds or under loads. It helps teams spot issues like wear or misalignment before they cause trouble. The system's speed allows it to keep up with moving parts in testing.

Product Specifications and Features of LK Keyence

Key Features

• Non-Destructive Testing: LK Keyence uses laser 3D scanning to measure parts without damaging them. This helps check delicate components safely.
• High Precision: It measures tiny details with accuracy up to 1 micron. This ensures results are exact and help maintain quality control.
• Real-time Data: LK Keyence sends live measurements to workers. This allows them to adjust processes immediately for better efficiency.
• Easy to Use: The system has a simple interface. This makes it user-friendly for quick training and results.

Technical Specifications

• Measurement Range: The LK system measures surfaces within 100 microns to 2 meters.
• Resolution: It has a detail resolution of 1 micron for precise results. The device works well even with smaller areas.
• Laser Spot Size: The laser focus is as small as 10 microns, giving clear, sharp readings.
• Scanning Speed: It scans up to 25 mm per second, making it work fast as well as accurate.
• Operating Temperature: The system works best in temperatures between -10°C and 40°C.
• Power Supply: The device runs on a rechargeable battery that lasts up to 8 hours for full use.

How to Install

• Set Up the Framework: Mount the LK Keyence scanner onto a strong base frame. This keeps it steady while working. The frame should not move during use. Place the frame where it will have room to work yet be protected from dust and spills.
• Attach the Sensors: Connect the right sensor to the front of the scanner arm. Make sure it is tightly fastened so the sensor does not move. Pick the sensor based on what the user will scan.
• Connect the Cables: Plug the power cord into an electrical socket. Attach the data cord from the scanner to the computer. This lets them share info while working. Ensure that the cords are tucked away.
• Load the Program: Turn on the computer and double-click the LK Keyence program. Choose the kind of scan the user needs from the menu options. The program will guide the user step by step through the scanning process.

Maintenance and Repair

• Keep it Clean: Use a clean, dry cloth to wipe the LK Keyence sensors. Make sure the camera areas are free of dust. Filth can harm the way it works.
• Check the Cables: Look over all wires for any splits or breaks. Damaged wires may keep the LK Keyence from getting power. Replace any cord that looks worn.
• Test the Battery: Check the scanner battery each month by fully charging it. A flat battery can stop the LK Keyence from running. Replace old batteries after one year of use.
• Inspect the Laser: Examine the laser tip for grime or damage. A dirty laser will not give clear scans. Carefully wipe the tip with a soft cloth. If the laser is broken, call for help from an expert.

Quality and Safety of LK Keyence

LK Keyence upholds strict quality and safety measures in its systems to ensure lasting, secure results. It has a rigorous testing process that centers on accuracy, durability, and user safety according to industry standards. LK Keyence sensors maintain their top-notch performance through an ongoing examination of their features and quick repairs when necessary.

• Laser Safety: The LK Keyence only uses low-power laser beams that fit inside safety rules. It has sensors that turn off the beam if it moves the wrong way. All users should wear safety glasses to protect their eyes from strong lasers.

• Shockproof Design: The LK system has a sturdy outer shell that protects it from sudden bumps. This helps the machine keep working smoothly for years. The strong frame inside the machine helps the parts stay fixed, even when the device is moved around

• Waterproof Rating: The LK Keyence has a high rating that allows it to work in wet areas. This keeps rust from forming on the circuits and lets the machine stand up to spills.

• Heat Resistant: The scanner's parts can handle temperatures over 100°C. This lets them keep working even in places that are really hot. Their special coating keeps the parts from getting too warm and restricted.

Q & A

Q1. What is LK Keyence used for?

A1: LK Keyence is used for a variety of tasks. It can check machine parts to be sure they are shaped right. It can measure tiny spaces between parts to make sure they fit. It scans surfaces to look at roughness and textures. Its sensors can test coatings and layers to make sure they were applied correctly. 3D scans of parts help make digital copies for future use.

Q2. How does one set up an image in LK Keyence?

A2: Start by clicking the folder icon on the top row of keyence. In the box that opens, select "open" to load the snapshot file. Find the file in the snapshot folder that matches the scan window being used. Click on that file and choose "ok". The computer will then set up the scan window image based on the saved file.

Q3. Is Keyence worth it?

A3: Keyence gives good quality for its cost. Though it may be more expensive than some, it offers reliable tools that get the job done well. Customers often choose it over less costly brands. Its sturdy design means users can depend on it for a long time. Keyence stands behind its products and offers good service if needed. This makes the investment a wise one for those wanting tools that work properly for many years.

Q4. How does one clean the LK Keyence?

A4: First, gently blow any dust off the vital parts. Do not touch anything with bare hands. Next, use soft cloths dampened with cleaner to wipe down the machine plastic. Avoid soaking it. Never use rough pads that may scratch. Finally, check that all areas are dry before using the machine again.