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About lht450 13 wire drawing machine

Types of LHT450 13 wire drawing machines

The wire drawing machine is generally formed by wire feed heads, die blocks, exit sections, take-up units, drawing motors, electrical control systems, and other parts. According to the principle of operation, features, applications, and other aspects, the wire drawing machine can be divided into the following types.

  • Multi-Functional Wire Drawing Machine:

    The LHT450 13 wire drawing machine is the typical multi-functional wire-drawing machine. It has a higher productivity rate. It applies to drawing wires of various nonferrous metals and can carry out other processes, such as annealing, pickling, and plating simultaneously.

  • Direct Drawing Machines:

    This large-scale production of wires emphasizes the importance of uniform diameter, high-speed drawing machines, automatic production lines, continuous drawing, and the direct drawing method. This model can draw wires from metal rods directly, and it is very suitable for manufacturers who need to process large amounts of metal material into wires.

  • Pre-Reduction Unit with Intermediate Coils:

    It can also be called an intermediate coiling system. This reduction unit can coil the wire into an intermediate coil following the wire drawing process with the help of a wire draw tower. The intermediate coils can then be processed into finished products with the help of additional units or systems.

  • Conical Die Drawing Machines:

    These machines use conical dies to reduce the diameter of the wire as it passes through. The conical die offers a gradual reduction in diameter and an increase in length, thereby facilitating the drawing process. The design of the conical die also allows for easy extraction and replacement, which increases the efficiency and productivity of the wire drawing process.

Specification and maintenance of lht450 13 wire drawing machines

Specifications of LHT450/13 wire drawing machines:

  • Max input size:15.50 mm round.
  • Min output size:2.80 mm round.
  • Production speed: 5000 kg-24.00 mm per hour.
  • Die: 13 Lattice dies.
  • Max HP:48.0/43.5.
  • Sheave size:14.50''/41.5'' (Lead Sheave/Follow Sheave).
  • Machine size:15,330 mm x 4,970 mm x 4,080 mm.
  • Machine weight:8,500 kg.

To extend the life span of the wire drawing machines, maintenance is crucial. Here are some wire drawing machine maintenance tips:

  • Daily inspection: It is essential to inspect the wire drawing machine every day. Check for loose parts, hoses, and belts. The user should also examine the machine for leaks, cracks, and signs of abnormal wear.
  • Lubrication: Lubrication is necessary for moving parts like guides, slides, bearings, and roller shafts. Regular lubrication prevents part wearing and allows the machine to operate smoothly.
  • Cleaning: It is vital to clean the wire drawing machine regularly to remove dirt, debris, and dust. A clean machine works efficiently and has a prolonged lifespan. Use compressed air to blow out loose debris. Wipe surfaces with a clean cloth.
  • Die maintenance: Drawing dies affect the performance of wires. Therefore, they should be cleaned and inspected regularly. Damaged or worn out dies should be replaced immediately. Ensure the die has adequate lubrication before use to prevent overheating and friction.
  • Belts and chains: They should be checked regularly for signs of stretching and wear. In case they are damaged, they should be replaced. Additionally, they should be lubricated and properly tensioned to allow smooth operation.
  • Cooling system: It is vital that the machine operating at high temperatures be regularly checked. The cooling system prevents overheating. Check coolant levels and look for leaks.

Usage scenarios of LHT450 13 wire drawing machine

The wire drawing machine manufactures wires used in different industries. Its versatility highlights the many uses of the machine in multiple settings.

  • Wired manufacturing industries

    It is no surprise that the machine is widely used in the wiring manufacturing industry. The machine is the foundation for making various types of wires used as electrical conductors and for other purposes.

  • Automotive industry

    Automotive manufacturers part and assemble Car components using wire. After being drawn with different diameters, wire forms are used for electrical systems, tires, and other automotive components.

  • Jewelry-making businesses

    Jewelers can use the wire-drawing machine to create personalized jewelry pieces for their customers. The machine helps the jewelry maker make intricate designs and patterns to supply their unique market base.

  • Ornamental wire and mesh industries

    These industries use the drawing machine to create decorative wire products such as fences, screens, and trellises. On top of that, the machine can draw wires used to make meshes for filtration and separation applications.

  • Hardware manufacturing industries

    The wire drawing machine makes nails, hooks, fasteners, and screws. After making the hardware, the machine can also be used to produce the hardware used as accessories in construction and furniture applications.

  • Telecommunications

    Most telecommunication companies use drawn wires to install their network. They utilize the wires in laying down telecommunication lines, for making telephone cables, and in other telecommunication infrastructures.

  • Medical equipment manufacturing

    Medical Equipment in several healthcare facilities relies on wire components. These include catheter assemblies, guidewires, and enclosures. The wire drawing machine can make the components used to manufacture this equipment.

  • Suspension bridge construction

    Heavy-duty wire is drawn using machines to make cables for suspension bridges. The machine can produce the heavy-duty cables depending on the braking force of the machine. The cables support the weight of suspension bridges and ensure safety.

How to choose a drawing machine

When choosing machines like the LHt450 13 wire drawing machine, operators must consider a few factors to ensure they pick the one that meets their needs. Here are some of the factors to consider:

  • Production needs

    Operators need to determine their production needs, such as the required volume and dimensions. Then, they should choose a machine that can meet their needs. The chosen machine should have the capacity and features to meet their production requirements.

  • Material compatibility

    Operator should ensure that the drawing machine they want to choose is compatible with the material they use. It should be able to handle the specific material to get optimal results.

  • Automation and controls

    Operators can choose a machine that has the level of automation and control they need, depending on their production needs. They can go for the machine with simple controls and manual operation for small-scale production or one with advanced automation for larger production.

  • Budget

    Operators should consider their budget when choosing a wire drawing machine. The one they eventually choose should offer a good balance between their budget and the feature it offers.

  • Footprint

    The size of a drawing machine matters when it comes to installation. It helps to choose a machine with an appropriate footprint so it can be easily installed in the space provided.

Q & A

Q1: What is the wire diameter range for the LHT450-13 wire drawing machine?

A1: The machine can handle various wire gauges, typically ranging from fewer than 13 wires to more than 30 wires.

Q2: What type of materials can the LHT450-13 wire drawing machines process?

A2: The LHT450-13 machine can draw wires made of different materials, such as copper, aluminum, steel, and alloys, depending on the machine's design and specifications.

Q3: What is the maximum drawing reduction achievable with the LHT450-13 wire drawing machine?

A3: The maximum reduction is the ratio of the original wire diameter to the final wire diameter. It varies depending on the machine and may range from 20% to 80% or more.

Q4: What is the machine's maximum processing speed or drawing speed?

A4: The drawing speed is the rate at which the machine draws wire, usually measured in meters or feet per minute. That speed varies depending on the machine model and may range from 600 to 2000 RPM.