Leverless tyre changer

Types of Leverless Tyre Changer

A leverless tyre changer is a device used to mount and dismount tyres without using traditional tools. The following are some types of leverless tyre changers.

• Fully Automatic Tyre Changer

  These changers use advanced technology to change tires. They have sensors that track the tire and the rim's size and shape, allowing the machine to adapt to different tire and rim configurations. Automatic clamps hold the wheel securely, and the machine performs all mounting and dismounting processes. Operators only need to position the wheel and select the appropriate program. They are ideal for busy workshops needing efficiency and precision.

• Semiautomatic Tyre Changer

  These tyre changers require some manual operation, although they include many automatic features. An operator is usually required to guide the tyre and assist with clamping and other functions, while the machine handles the most labour-intensive and repetitive tasks. They are versatile and suitable for workshops requiring flexibility.

• Portable Tyre Changer

  These changers are lightweight and compact, making them easy to transport and suitable for on-the-road or in-field use. Although they may lack the power and capacity of larger, more fixed tyre changers, they are designed to perform effective and efficient tire-changing operations. They are handy for roadside assistance services, emergency situations, or workshops that need equipment mobility.

• Electric Tyre Changer

  These devices are powered by electric motors, providing consistent and reliable torque for changing tires. Compared to pneumatic tyre changers, they require less maintenance and offer quieter operation. They are suitable for workshops with limited space and require stable and precise tire-changing operations.

• Low Profile and Run Flat Tyre Changer

  These tyre changers are specifically designed for modern low-profile and high-performance vehicles with low-profile or run-flat tires. They include special tools and fixtures to handle these challenging tire and wheel combinations safely and effectively, minimizing the risk of damage to the tire or wheel during the changing process.

Specifications and maintenance of Leverless tyre changer

Specifications

• Power supply:

  The leverless tire changer machine requires a stable power supply to operate.

• Maximum tire diameter:

  The maximum tire diameter is the largest measurement of the tire that can be fitted onto the equipment. The maximum tire diameter of the leverless tire machine is 39 inches (1000 mm); some machines have a maximum tire diameter of 48 inches (1200 mm).

• Maximum Tire Width:

  The maximum tire width indicates the broadest aspect of the tire that can be placed onto the equipment. The maximum tire width of the leverless tire changer is 14 inches (355 mm), while some machines have a maximum tire width of 20 inches (508 mm).

• Rim diameter:

  The rim diameter is the smallest and biggest measurement of the rim that can be fitted onto the equipment. The leverless tire machine rim diameter is 10 to 22 inches (254 to 559 mm).

• Rim width:

  The rim width specification is the broadest aspect of the rim that can be fitted onto the equipment. The leverless tire machine's rim width is 7 to 10 inches (178 to 254 mm).

• Power:

  Power is the maximum energy produced by the tire changer. The leverless tire changer has a power of 0.75 to 1.5 horsepower (0.56 to 1.12 kW).

• Weight:

  The leverless tire changer weighs around 300 to 600 pounds (136 to 272 kg).

Maintenance

Regular maintenance of the leverless tire changer is necessary for accuracy, security, and efficiency. Here are some tips for maintaining the tire changer:

• Operators should clean the tire changer regularly to prevent dirt and debris from accumulating on it. This will help the equipment stay in good working condition and avoid mechanical parts from jamming.
• Operators should lubricate the moving parts of the tire machine periodically to reduce friction. This will lower the risk of wear and tear of the parts. They can use the manufacturer's recommended lubricant.
• Operators should check the tire changer regularly to see if there are signs of damage or wear. If they find any problems, they should fix or replace the damaged parts immediately.
• Operators should ensure that all the bolts and nuts on the tire changer are tight. This will help prevent loose parts that can cause accidents or damage to the machine.
• Users should use the leverless tire changer only for its intended purpose. This will help the machine avoid overloading and reduce the risk of damage or wear to the parts.
• They should follow the manufacturer's instructions for using and maintaining the tire changer. This will help ensure that the equipment is in good working condition and used safely.

How to Choose Leverless Tyre Changer

When buying a tyre changer machine, consider the type of tyres to be serviced, the size and weight of the tyre changer, build quality, and budget.

Some tyre changers are designed to work on low-profile tyres, while others can only work on standard-size tyres. If low-profile or run-flat tyres are to be serviced regularly, opt for a tyre changer with a plastic or composite mounting head. This head will reduce the risk of damaging the wheel finish.

When choosing a leverless tyre changer, consider its size and weight. Compact and lightweight tyre changers are portable and easy to store. They are also ideal for mobile services. However, they may lack the necessary power and stability to change large and heavy truck or SUV tyres. For such applications, a larger and more powerful leverless tyre machine is required.

Choose a tyre changer with a robust construction frame and quality materials for long-lasting performance and reliability. Consider the changer’s swing arm and mounting head design. Opt for models with durable swing arms and mounting heads. These parts are subjected to frequent wear and tear during the mounting and dismounting processes.

Budget is another important factor when choosing a leverless tyre changer. Premium models are equipped with advanced features and offer greater efficiency, but they come at a higher price. Settle for a tyre changer that meets specific business needs and offers the best value for money.

How to DIY and Replace of Leverless Tyre Changer

Steps on how to DIY and replace leverless tire changers:

• Identify the Problem:

  This involves identifying what part of the tyre changer is worn out or damaged and needs replacement.

• Disassemble:

  This involves safely taking apart the relevant section of the tyre changer. This is done by using the appropriate tools to remove any bolts or screws that hold the device together.

• Clean:

  Once disassembled, the next step is to clean the area. This is important as it ensures that dirt and grime do not interfere with the functioning of the new part being installed.

• Install New Part:

  Before doing this, it is important to ensure that the new part being installed is compatible with the leverless tyre changer. This is done by comparing it with the old part that was removed earlier during the disassembly process. Once this is confirmed, the new part is carefully placed into position and secured with bolts or screws.

• Reassemble:

  Once the new part is installed, the next step is to put the tyre changer back together. This is done by following the disassembly steps in reverse.

• Test:

  Once the leverless tyre changer is back together, the system is tested to ensure that it is working properly. This is done by performing a test run on a tyre to ensure that the new part is functioning as expected.

Q and A

Q1: Who needs a leverless tyre changer?

A1: Any individual or business that changes tyres regularly, particularly those handling larger vehicles or specialty low-profile tires, would benefit from this tool.

Q2: Can a leverless tyre changer handle all types of tyres?

A2: While leverless tyre changers are designed to be versatile and can handle most types of tyres, there may be exceptions with extremely large or uniquely designed tyres.

Q3: Is training required to use a leverless tyre changer?

A3: While leverless tyre changers are designed to be user-friendly, some basic training or instruction is recommended to ensure proper and safe operation.