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Market Overview: The global textile machinery market, which includes jersey knitting machines, reached a valuation of approximately $29.6 billion in 2023 and is projected to grow to $48.9 billion by 2032, reflecting a compound annual growth rate (CAGR) of 5.74% during the period from 2023 to 2032, according to Research and Markets. This growth is driven by the booming apparel industry and the increasing demand for innovative fabrics, which have become essential for fashion-forward designs. The rise of fast fashion has particularly accelerated the need for efficient knitting machines that can produce garments quickly and with high precision, catering to evolving consumer preferences for trendy and customized clothing.
Industry Insights: Key factors driving the demand for jersey knitting machines include the growing emphasis on sustainability and textile recycling, as well as the emergence of smart textiles embedded with advanced technologies. As consumers become more eco-conscious, manufacturers are responding by integrating automated solutions to enhance production efficiency while minimizing waste. The competitive landscape is characterized by significant players such as A.T.E. Private Limited and Toyota Industries Corporation, who are at the forefront of technological advancements in this niche market. Furthermore, the distribution channels are evolving, with a noticeable shift towards online platforms like Alibaba.com, which facilitate access to a broader range of suppliers and products, enabling buyers to source jersey knitting machines that meet their specific production needs.
A jersey knitting machine is a circular knitting machine that creates a knit fabric used in various industries. There are different kinds of machines, including:
Fully fashioned jersey knitting machine:
A fully fashioned knitting machine produces structured garments such as sweaters, which do not require much sewing and shaping. In this machine, stitches vary in shape and size, which creates contour in hosiery and sweaters. The precise shaping of the stitches allows the fabric to follow the silhouette of the body closely. Moreover, the fabric created on a fully fashioned machine has a more luxurious appearance and feel when compared to other jersey fabrics. Because of this, fully fashioned jersey knitting machines are mostly used in the high-quality, luxury knitwear market.
Fleece jersey knitting machines:
This machine specializes in the production of fleece fabric, an insulating, soft material utilized in jackets, hoodies, and outdoor gear. It works by creating a pile of fibers that mimic the texture of fleece. The workflows are automated, thus allowing for more efficiency in production. The final product is a warm, lightweight, and durable fleece fabric. This fabric can be further processed into brushed fleece for added softness and warmth.
Jacquard and color pattern jersey knitting machines:
Jacquard and color pattern knitting machines allow for the creation of intricate designs, patterns, and textures directly into the fabric as it is being produced. These machines provide a high level of design flexibility and can incorporate multiple colors into a single knit piece. The durability and strength of the final product, which are typically higher than other methods of printing or dying, are two further benefits of this technology.
Mesh jersey knitting machines:
This kind of machine is used to create open, breathable knit patterns that are commonly used in athletic wear, sports jerseys, and casual apparel. This is accomplished by using loose tension and open stitch constructions. The fabric made by mesh knitting machines offers high ventilation and lightweight construction. This makes it an ideal choice for layering, summer garments, and apparel that is made for physical activity.
Rib jersey knitting machines:
Rib knitting machines produce a characteristic ribbed pattern, and stretchable fabric is made by alternating raised rows between knits and purls. Ribbed fabrics are frequently used at cuffs, v-necks, and waistbands of sweaters, sweatshirts, and jerseys. One of the qualities of ribbed jerseys is their ability to stretch and return to their original shape. In addition to this, they offer comfort and ease of wearing. This makes them suitable for not only sports apparel but also everyday wear.
Diameter:
The diameter of a jersey knitting machine indicates the width of the fabric that the machine can produce. Jersey knitting machines with larger diameters can manufacture wider cloth. For example, the diameter of the circular knitting machine can be from 10" to 60.
Gauge:
The gauge refers to the number of needles per inch on the machine. A higher gauge means more needles, which results in a finer, tighter knit fabric. For instance, machines with a gauge of 12-16 are commonly used to produce lightweight, sheer fabrics, while those with a gauge of 5-10 are used for heavier, bulkier knits.
Speed:
The speed of a jersey knitting machine is the number of stitches or rows it can knit per minute. This is the output of the machine. Jersey knitting machines typically have speeds ranging from 500 to 5,000 stitches per minute. The speed of the machine will affect how quickly it can produce knitted fabric.
Power:
This refers to the wattage or horsepower of the motor driving the knitting machine. The power of a Jersey knitting machine usually ranges from 200-500 watts. More powerful motors can operate at higher speeds and handle heavier yarns.
Fabric types:
Jersey stitching machines can knit many fabric types depending on their design. Commonly knitted fabrics comprise cotton, wool, polyester, and blended yarns. The jersey knitting machines capable of knitting specialized materials like flame-retardant, moisture-wicking, or anti-static yarns are also available.
Regular cleaning and lubrication are crucial. Wipe the machine with a soft cloth to remove dust and debris. Vacuum blowgun or compressor air can assist in removing dust from hard-to-reach areas.
Lubricate moving components like chains, bearings, and sliders with appropriate oil or grease. This reduces friction and prevents excessive wear. Periodically check for loose parts and repair them as necessary. Also, inspect components for signs of damage or wear. This includes needles, belts, bearings, and gears. Jersey machines should replace damaged parts right away.
Keep a close eye on tension. Inconsistent fabric can result from incorrect tension. Make adjustments as necessary. The air pressure should be controlled as well. Excessive air pressure in circular knitting machines can damage needles and coils, while insufficient air pressure can result in inadequate fabric production.
Finally, establish a regular maintenance schedule for the machine. This may involve cleaning, lubrication, tension and air pressure adjustments, and part inspections.
Jersey knitting machines are widely used in different industries and sectors that make knitted fabrics and clothes. Here are some common usage scenarios.
Garment manufacturing industry
This machine produces a large volume of inner garments like t-shirts, athletic wear, and sweaters. Use the machine to efficiently make these products. Their productivity aids garment makers who meet the high demand. Multiple shifts can be used each day to make more.
Sweater production
Yarn type and stitch settings create varied textures. It can also be fine or bulky gauge machines. Some produce lightweight jerseys and others, warmer ones, like fleece.
Home textiles and upholstery
Knitting machines create curtains, blankets, and floor mats. The durable, stretchable fabric works well in upholstery.
Technical or industrial textiles
The machine weaves specialized fabrics that absorb sound. Other products include smoking or filtration solutions. Fabrics made on these machines have varying mesh sizes to suit specific purposes. They may have added components for strength and longevity. Recent innovations in warp and weft knitting technology now enable the weaving of smart textiles by incorporating technical/industrial textiles. Bookmark the relevant documents and literature for future reference.
Sportswear and Activewear Manufacturing
Sportswear and activewear require breathability and moisture-wicking features. Jersey fabrics with these properties are used. The stretch jerseys ensure freedom of movement. Plus, machine-knitted fabrics reduce seams and enhance comfort.
Automotive textiles
Vehicles use many knitted fabrics, from seat covers to insulation materials. Durability, flexibility, and longevity are key characteristics. Knitting machines precisely make the components to fit the car's construction ways.
Medical textiles
The machine produces supportive bandages and compression garments. Jersey fabrics with varying levels of elasticity offer comfort and support to patients.
When buying a jersey knitting machine for business purposes, there are several factors to consider. These factors include the machine's speed and efficiency, control mechanisms, durability and reliability, material compatibility, and after-sale support.
The production line typically requires it, so it's essential to consider the machine's speed and efficiency. Opt for a machine that offers a faster production rate to maximize output. Choose a jersey knitting machine with user-friendly electronic or computerized controls. Such controlling mechanisms enable quick set changes, precise tension regulation, and high accuracy, minimizing manual intervention and simplifying the operating process.
Durability and reliability are also essential qualities that a knitting machine for jerseys should possess. A durable and reliable machine can handle heavy use over time without frequent breakdowns, so it has a long lifespan. The durability and reliability of the jersey machine also minimize the need for constant repair and maintenance. Knit fabrics come in different varieties, so invest in a machine compatible with diverse materials to expand product offerings and meet varying customer demands. One may also incur extra costs by setting up a maintenance team or training the staff to operate the machines, so it's essential to invest in a machine that is easy to maintain. Suppose the knitting machine develops any problem or incompatibility. In that case, it should be easy to maintain and operate, so one doesn't have to incur extra costs to ensure the machine operates optimally.
It is essential to get a supplier or manufacturer that offers dependable post-purchase support. This support may range from repair services to the availability of spare parts. The supplier's warranty period and customer service ratings are also important to consider.
Q1: Can a jersey machine knit different types of fabrics?
A1: Jersey machines are primarily designed to knit elastane and cotton fabrics. However, some machines may be able to work with other fabrics as long as they are not too delicate or robust. The material's suitability for knitting will also depend on the machine's gauge. Fabrics made from very coarse fibers that would need a finer gauge may not generate satisfactory results.
Q2: Can users adjust the tension on a jersey knitting machine?
A2: Generally, the tension used while feeding the yarn into the knitting process can be adjusted. However, it is essential to note that tension may vary depending on the yarn used. Some machines have a tension control dial, but it may also be necessary to adjust the tension within the yarn to achieve the desired result.
Q3: What is the maximum diameter a circular jersey knitting machine can knit?
A3: The diameter of circular jersey machines usually ranges from 16 to 18 inches. However, manufacturers can make to order circular machines with a diameter of up to 60 inches
Q4: Is it possible to retrofit a jersey knitting machine with automated features?
A4: Automation in the knitting process can speed up production and lower labor costs. However, retrofitting a machine with automated features like an automatic yarn feeder, stitch counter, or drop system for finished fabric can be prohibitively expensive. It would be more cost-effective to invest in a machine with these features already included.
Q5: What are the maintenance requirements for a jersey knitting machine?
A5: Regular inspections to look for signs of wear and tear, cleaning the machine to remove dust and debris, oiling it to lubricate moving parts, and calibrating and adjusting it are the knitting machine's maintenance requirements. Calibrating and adjusting involves making necessary changes to the machine's settings to ensure it is operating optimally.
