Industrial juicer for apples

Types of industrial juicer for apples

An apple juice processing line begins with an apple sorting and washing machine. The sorted apples are then submerged in water, sometimes with added potassium permanganate (not mandatory), which is used to enhance the washing process and remove any residual pesticides from the surface of the fruit.

After the washing process, the apples are fed into an apple crusher, an industrial juicer for apples, referred to as a pre-juicer. Its specific purpose is to crush the apples into smaller pieces to prepare them for further juice extraction. The industrial apple crushers can come in several models, such as rotating drum crushers and single-screw crushers with press pipes. Whichever model is used, the result is more surface area of the apple pieces that make subsequent juice extraction easier.

The apple juice extractor is the main appliance in any apple juice production line. This machine extracts apple juice from the crushed apple pieces. Different extractor models use various extraction technologies. Three common extraction techniques used are:

• Hydraulic Press: As the name suggests, this juicing machine uses a press to extract juice. After the apples are crushed, the pulp is pushed into a filter bag and stacked into a pressing rack. The hydraulic press applies high pressure on the pulp, and water is used to flush out any remaining impurities.
• Spindle Extractor: The spindle juicer works by centrifuging the crushed apples at high speed. This process separates the pulp from the juice through centrifugal force. This type of juicer is usually installed in juice production lines where a large volume of apples is processed swiftly.
• Hammer Mill Crusher with Press Cylinders: This type of extractor first crushes the apples with a hammer mill, which is a high-speed rotor with hammers attached to it. The crushed apples are pressed between cylinders, ensuring that the maximum amount of juice is extracted from the apple pieces.

Various types of industrial juice extractors exist to cater to the needs of juice manufacturers. Regardless of the type, all juice extractors aim to extract 95% to 96% of the juice from the pulp. The extracted juice is then collected in juice tanks for further processing.

Specifications and maintenance of industrial juicer for apples

Specifications

• Power: The power of an industrial juicer for apples can vary depending on the model. On average, the power is around 1 to 3 kilowatts.
• Weight: The weight of an industrial juicer for apples is comparatively heavy, as it is made to withstand heavy usage and provide durability. On average, the weight is around 30 to 60 kilograms.
• Dimension: The dimension can vary depending on the model and type of juicer. Generally, the dimension is around 60 to 100 centimeters in length, 30 to 50 centimeters in width, and 90 to 120 centimeters in height.
• Juice yield efficiency: Industrial juicers for apples are designed to extract the maximum juice possible from the apples. This results in excellent juice yield efficiency. The juice yield efficiency of industrial apple juicers for apples can be varied depending on their designs and technologies, but it generally ranges from 60% to 80%.
• Crushing speed: An industrial apple juicer can have different crushing speeds depending on the model and type of juicer. The crushing speed of an industrial juicer for apples is usually 2000 to 5000 RPM.

Maintenance

• Clean:Cleaning is the most important part of maintaining an industrial juicer for apples. Regular cleaning of all its parts, especially the juicing areas, can help prevent the build-up of residue and bacteria. This is important to ensure the hygiene of the juicer and avoid any health risks.
• Disassemble:After use, juice operators should carefully disassemble the juicer. Keeping parts separate will make the cleaning process easier and prevent damage to delicate parts.
• Check for damage:Regular checks for damage to the juicer are also important. Users should check if there are any signs of damage or wear, such as cracks, distortion, or blocking, and replace the damaged parts promptly if they are found.
• Lubrication:Some moving parts of the industrial juicer may require lubrication to ensure smooth operation. Occasionally wipe with a clean cloth and apply a small amount of food-grade lubricant to prevent friction and prevent abrasion between the moving parts.
• Pay attention to the blades:Apple juicers usually come with a variety of blades, such as cutting blades and squeezing blades. These blades need to be cleaned and inspected regularly to ensure they are sharp and undamaged.

Applications of an industrial juicer for apples

Apple juicers have plenty of applications in commercial settings. They mainly find use in commercial kitchen settings. However, that is not the only place an apple juicer application will be found.

• Restaurants and Cafes: An industrial apple juicer will come in real handy in a restaurant or cafe. Such establishments can use the juicer to make fresh juice for customers. The customers will have the option of choosing from different kinds of fruits. Considering that the fruit juice market keeps growing and more customers request fresh juice, a commercial apple juicer can help cafes and restaurants meet the demand.
• Juice Bars and Smoothie Shops: A juice bar or smoothie shop's main business revolves around juicing fruits and blending different kinds of fruits. An industrial juicer for apples (and other fruits) is bound to be found in such a business. Juice and smoothie shops use commercial apple juicers to create different juice products for customers to purchase.
• Catering Services: Catering services that offer customized menus for events can also make use of an industrial apple juicer. The juicer can be helpful when catering for events requiring some fresh juice as part of the menu.
• Hotels and Resorts: Hotels that offer guests the option to choose freshly squeezed juice instead of processed juice will have to make use of apple juicers and other industrial fruit juicers. Industrial apple juicers can also be used to prepare sauces and purées for different dishes, especially at high-end hotels with upscale restaurants.
• Food Processing: An industrial juicer for apples can be used in a food processing plant to produce apple juice, cider, or apple sauce. The industrial juicer can also be used to extract juice from other fruits in combination with apples. The extracted juice will be used in food products like sauces, marinades, and dressings.
• Retail Product Development: With the recent trend of big retail companies looking to make their own products to sell under their name, an industrial apple juicer can be helpful for their product development sections. The juicer can be used to make small test batches of apple juice and even experiment with different recipes and combinations.
• Farm Operations: On farms that grow apples, an industrial juicer can be used to process surplus apples into juice to add value to the fruits. An industrial juicer can also be used on farms that offer agritourism experiences. At such farms, visitors get to tour and see the farm produce. Freshly squeezed juice made on-site can be a great experience for the visitors.

How to choose industrial juicer for apples

There are a couple of crucial factors to consider when selecting the right industrial juicer for apple for one's needs.

• Processing capacity:

  First and foremost is the processing capacity, usually measured in gallons or liters per hour. There are industrial juicer machines with various processing capacities on the market to suit different types of businesses. For convenience stores, a smaller capacity machine around 60-100 liters per hour may be appropriate. This could fit neatly in a store counter and process a reasonable volume of juice daily to meet customer demand. However, for busier businesses like restaurants, dining halls, or catering companies, an industrial apple juicer machine with higher processing capacity, closer to 200-400 liters per hour, would likely be a better option. It would be able to handle the greater volume of juice required for more customers and therefore needs a faster production speed.

• Production volume:

  Production volume is also an important consideration. This essentially refers to the amount of juice the machine can extract from apples. Typically, this is represented as a percentage. Some models can extract up to 90% of juice from processed apples, while others may only manage around 70%. Businesses should select a machine that offers higher juice extraction rates so that they can maximize profit margins and produce more juice from the same amount of fruit.

• Types of fruits:

  Not all industrial juicer machines are capable of processing every type of fruit. Some models are specifically designed for processing apples and may include features like dedicated shredding blades to break up the fruit effectively. Other machines have a multi-fruit processing function and can handle a wide range of fruits, from oranges to tomatoes. These models usually come with different types of blades for each fruit and may also include filtering screens.

• Pulp removal:

  There are two main types of industrial juicers for apples: strainer-type and pulp-extracting type. Strainer-type juice extractors leave behind pulp in the strainer, while pulp-extractors push out some pulp alongside juice. For businesses that want to offer customers a choice between clear juice and cloudy juice, investing in a pulp-extracting juicer would be the way to go.

• Cleaning:

  Because of the high-volume processing that will occur daily, hygiene and cleanliness are very important factors to consider when selecting an industrial apple juicer. The best juicer types available have removable parts and dishwasher-safe components that allow for easy cleaning. Some models even come with a self-cleaning function, saving valuable operating time.

Industrial juicer for apples Q&A

Q1: What is the difference between a domestic and industrial juicer?

A1: Domestic juicers are designed for light usage and could produce small amounts of juice at a time. An industrial juicer for apples has robust motor power to handle heavy apple loads into juice and withstand constant use every day, among other features.

Q2: What are the benefits of an industrial juicer for apple business?

A2: Industrial juicers have stronger motors compared to commercial or domestic juicers, giving them the ability to produce large volumes of juice continuously. The higher motor power ensures that users crush and extract juice from apples efficiently and fast. They also have more durable parts carefully manufactured to withstand heavy use every day without breaking down.

Q3: Is it worth it to invest in an industrial cold-press juicer?

A3: Cold-press juicers are more expensive due to their advanced technology and premium, juice-retaining apple-crushing methods. Whether or not it is worth it to invest in one depends on the expected daily output of the juice business and the budget. Cold-press industrial juicers produce premium juice products that fetch higher prices in the market, which can help recoup the costs faster.

Q4: How long does it take to juice apples in an industrial juicer?

A4: The time it takes to juice apples in an industrial juicer depends on the type of juicer, the power of the motor, and the capacity of the machine. On average, customers can take about 15 minutes to prep and juice about 60 apples with an industrial screw juicer with a 1000 W motor and a capacity of 100 liters per hour.

Q5: Can someone customize the industrial juicer for apples for their business?

A5: In most cases, the manufacturers and suppliers of these machines will accept customization requests for certain features, designs, or logos to meet a business's unique needs or branding requirements.