Impact crusher machines for sale

Types of Impact Crusher Machines

Impact crushers are a type of stone crusher that breaks stones by impact in the form of high-speed strikes. Two of the most common types of impacts are the primary and secondary impact crushers.

• Primary Impact Crushers:

  Primary impact crushers have a large feed inlet and are used to break large stones into smaller ones. These machines use heavy hammers and plates to strike and break the stones. One of the features of primary impact crushers is that they usually have a two or three-stage breaking process. This means that after the first crushing stage, the stones might go through additional stages to achieve the desired size. Primary impact crushers are found mostly in factories that process very big stones into smaller ones for smaller uses.

• Secondary Impact Crushers:

  Secondary impact crushers are usually smaller than primary impact crushers and are made to further reduce the size of stones that have already been roughly crushed, usually by a primary crusher. They use faster-moving hammers to achieve a finer product size, commonly used to make gravel or sand from larger rock pieces. Different models of secondary impact crushers have either adjustable screens or different sized hammers to control the final product. Secondary impact crushers are often used in the last stages of aggregate production.

Aside from the two main types of impact crushers, several others are commonly used in quarries and mining:

• Horizontal Shaft Impact Crushers (HSI):

  In HSI crushers, large stones are struck quickly horizontally by hammers on a high-speed rotor. The stones are then hit against an anvil or a rock chamber, where they break further into smaller pieces. HSI crushers are typically the primary crushers in a production line and are used to break larger stones into manageable sizes for secondary crushing.

• Vertical Shaft Impact Crushers (VSI):

  Unlike HSI crushers that have horizontal shafts, VSI crushers have high-speed shafts that are vertical. Stones are thrown against a rock chamber after being shattered first by the hammers into small pieces. VSI crushers are used to produce sand or gravel as an end product.

• European Type Impact Crushers:

  The European type impact crushers are a lot like the HSI ones, but they have a higher feed inlet that makes it easier to crush larger stones. They are also known to produce finer products, which could be a more desirable end product for some uses.

Specifications and maintenance of impact crusher machines for sale

The impact rock crusher machines for sale have unique specifications that enable them to break down materials into smaller pieces. These unique specifications include the kinds and sizes of the materials they can crush, their production capacities and powers, as well as their weights and dimensions.

Impact crushers are designed to work with specific materials. The manufacturer will specify the sorts of materials the impactors can crush, including their degrees of hardness. The impact crushers will also have particular maximum feed sizes, which are the largest dimensions of raw materials they can handle. Additionally, impact crushers have varying design structures that suit different kinds of materials.

Impact crushers are categorized into primary, secondary, and tertiary crushers, each with a different production capacity. The power of impact crushers is also different. Small machines operate at 15 to 20 kW, while larger ones work from about 75 kW upward. The weight and dimensions of the impact crushers available for sale also vary. Buyers can get machines with lengths of up to 12 m, widths of up to 5.5 m, and depths of up to 4.5 m, all depending on the model and manufacturer.

An impact crusher is a complex piece of equipment that requires the frequent and detailed inspection of several essential components.

It is imperative to examine the vital parts of the impactor machine regularly to ensure it delivers optimal performance. The impactor's body, including its main frame, housing, and access doors, should always be checked to see if there are any deformations or significant impacts from previous use. Other parts to check include the rotor, blow bars, liners, and drive motor. Operators should check these parts to see if they need replacing or if they're due for maintenance.

It is also essential to check the parts of the impactor to see if there are signs of wear and tear. The checking schedule depends, of course, on how often and for what periods the impactor machine is used.

Uses of Impact Crushers

Manufacturers and suppliers of impact crusher machines for sale will tell buyers that these machines have become an indispensable link in recycling waste and reducing environmental pollution. They play a pivotal role in the comprehensive utilization of resources by transforming discarded materials into valuable ones. The building materials industry extensively uses impact crushers to produce high-quality aggregates for concrete and asphalt mixes. The Hammer crushers for sale are also great crushers for breaking up construction debris such as concrete, bricks, and tiles, as well as municipal waste like glass, plastics, and compact fluorescent light tubes.

The mining industry heavily relies on impact crushers to break down ores and rocks to extract valuable minerals and metals. The metallurgy industry leverages impact crushers to process minerals like iron, copper, gold, and zinc. Impact crushers reduce the size of these materials, making them easier to separate and refine. Impact crushers help the cement industry keep up with its insatiable hunger for raw materials by efficiently processing limestone and other cement-associated rocks and minerals. Limestone, the cornerstone of cement production, is rapidly fed into the impact crusher's mouth. The crushers expertly pulverize the limestone into fine particles, which are then utilized in the creation of cement.

Besides the industries mentioned above, many others, from chemical to glass, use impact crushers to fulfill specific production needs and requirements. Buyers looking for different types of buyers will find a long list of options. These include mobile, stationary, horizontal, and vertical impact crushers.

How to choose impact crusher machines for sale

Various operators, from small startups to major mining companies, use the impact crushers. These machines are vital in breaking down hard materials into smaller, more manageable pieces. When selecting an impact crusher for purchase, it's essential to think about its intended use, size, power needs, and the kinds of materials it can process.

• Understand the business needs: The primary step in selecting an impact crusher is first knowing the needs of the business. It's crucial to identify the materials intended for crushing and the desired end product. Once the materials and end products are determined, a buyer can study the available impact crushers and choose one that can handle the specified material and produce the required final aggregate ideally.
• Pick the right type: Once the business needs are clear, selecting the suitable kind of impact crusher becomes more manageable. As mentioned earlier, multiple impact crushers are available for sale, each designed for a specific function. Consider the crucial roles that the controlling of the machine's final product's particle size, crushing ratio, and efficiency play when selecting the type of impact crusher to buy.
• Size and power requirements: Next, after selecting the suitable impact crusher type, choosing a model with a suitable size and power rating becomes essential. The impact crusher's physical dimensions should fit well into a processing setup. Additionally, mining and crushing operations must provide sufficient electric power to all equipment.
• Costs: Finally, the costs associated with the selected impact crusher should not go overlooked. Apart from the initial purchasing cost, consider the impact crusher's maintenance expense, operating costs, and any spare parts that may be needed. It's helpful to determine a budget before starting to research available impact crushers. Having defined this figure, business owners can instantly decide whether to take a risk on a specified machine or to walk away.

Impact crusher machines for sale FAQ

Q1: What materials can an impact crusher break apart?

A1: Impact crushers are versatile machines that can crush many materials. The most common ones are asphalt, reinforced concrete, bricks, limestone, granite, coal, gypsum, marble, etc.

Q2: What are primary, secondary, and tertiary crushers?

A2: An impact crusher can be a primary, secondary, or tertiary crusher. Primary crushers break large boulders into smaller pieces for secondary crushers to handle. Secondary crushers then reduce the size further to produce materials that tertiary crushers will smoothen to achieve the final grades required by a specific quarry or construction project.

Q3: How does an impact crusher differ from other crushers?

A3: An impact crusher machine for sale uses the energy generated by the coal hammer impact to crush the material. Other crushers, such as cone and jaw crushers, employ compression to break down the material. The resulting material from an impact crusher is usually finer and with more even distribution than that produced by other types of crushers.

Q4: What are the advantages of using an impact crusher?

A4: Impact crushers have the benefit of producing a higher quantity of finer materials. They also have a more straightforward working mechanism, which makes maintenance easy. Furthermore, the machine operates at a high speed and offers efficient material reduction, maximizing production.