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An IBC (Intermediate Bulk Container) mixer is a device that mixes the contents of liquid chemicals stored in large IBC containers. IBC totes come in a range of shapes and sizes. They typically have a strong plastic inner container and are surrounded by a steel frame.
IBC tote mixers are made for both top and bottom mixing. IBC tote mixers made for top mixing are usually employed to homogenize things with normal to low viscosity. They come with adjustable mixing units to allow for safe entry into IBC containers through the top brim. The mixer is then lowered into the container to start the mixing process. The mixers made for bottom mixing, on the other hand, are suitable for fluids with a higher viscosity. They usually have a smaller diameter and a compact design so they can easily be fitted through the bottom part of the IBC container.
IBCs are not limited to mixers only. Some other types of machines that are used to handle IBC totes include lift trucks, packing lines, dump stations, conveyor systems, and pallets. An IBC tote mix pallet is a platform used to support the IBC container while it is being mixed. Mixing pallets are ideal for helping to stabilize containers so they don’t tip over when being mixed, especially when the IBC container is of a smaller size. An IBC mixer dump station, on the other hand, is a device that is used to hold the IBC container in place during mixing or to assist in the off-loading of contents from the container.
An IBC tote lift truck is similar to a forklift in that it is used to move bulk containers around in a warehouse or facility. The main difference between an IBC lift truck and a standard forklift is that it comes with a specially designed platform that can accommodate and restrain an IBC container in any position, vertical or horizontal. An IBC conveyor system is a method used to transport IBC containers from one location to another, either manually or automatically. The system is used to facilitate the storage, distribution, and supply chain process of handling bulk liquids and products.
Another common machine used with the IBC container is the degasifier, which helps to aerate the contents of the container by removing any excess gas from within. The IBC degasifier is probably one of the most popular IBC tote mixers. It typically has a lightweight design to allow for easy portability, so it can be moved into any IBC container. The degasifier will often come with a premium-quality stainless steel base and a durable plastic top.
The IBC mixer is available in various specifications. Most mixers have a voltage of around 380V/50Hz, while the portable ones have about 100-240V. The power for the mixers is between 1.5KW and 4KW. Higher power is available for more industrial use. The speed usually ranges from 0-300RPM, but the portable ones are between 3,500 and 6,500 RPM.
It comes in sizes of 1000L and 600L. The 1000L IBC mixer has a length of 48 inches, breadth of 40 inches, and height of 48.5 inches. A 600L is usually made of food-grade plastic and has a length of 48 inches, a breadth of 37 inches, and a height of 36 inches. The 600L model is used for small-scale industries like cosmetics. The 1000L is mostly used in larger industries like oil. The frames for both are made of carbon steel or galvanized steel.
The stainless steel mixer can resist a temperature of up to 95 degrees. It usually has a round base and a smooth interior wall for easy cleaning and low bacterium counts. An air-operated drum tonic is used in the chemical industries. It can have a volume capacity of 30-350L. All mixers are leak-proof and can tolerate heavy pressure and vibrations.
Maintenance:
Pharmaceutical and chemical sector:
In industries like food processing, pharmaceuticals, chemicals, and materials, maintaining uniformity is crucial. An IBC mixer provides consistent product quality by ensuring that chemical components, active ingredients, and additives remain evenly distributed throughout the containers. This is essential not only for meeting industry standards but also for ensuring the safety and efficacy of products.
Construction industry:
Mixing agents and additives uniformly is essential for ensuring the strength, durability, and longevity of construction materials like concrete and cement. Using an IBC mixer for consistent mixing helps improve construction quality, reduces material waste, and minimizes the risk of structural failures.
Food and beverage industry:
In the food and beverage industry, products such as sauces, dressings, juices, and dairy products need to have a uniform taste and texture. An IBC tote blender can ensure that flavors, nutrients, and other components are evenly distributed, helping manufacturers meet consumer expectations and regulatory requirements.
Paint and coatings industry:
In the production of paint, coatings, and inks, uniform color, consistency, and quality are paramount. An IBC blender can help manufacturers achieve even dispersion of pigments, additives, and binders, ensuring smooth application and optimum performance of the final products.
Petroleum and lubricants industry:
In the petroleum and lubricants sector, different oils, additives, and lubricants are often stored in IBC containers. Mixing is essential to ensure uniformity, homogeneity, and proper functioning of the products.
Biotechnology and environmental industry:
In the domain of biotechnology and environmental management, tasks such as bioremediation and wastewater treatment necessitate the mixing of IBC containers to enhance microbial activity, nutrient distribution, and pollutant degradation.
When choosing an IBC mixer, buyers have to consider the material of construction. If the content of the IBC is reactive, a stainless steel IBC mixer will be needed.
The kind of content buyers are looking to mix will also determine the type of mixer to buy. If one is looking to mix bulk solids, a top entry dry solids mixer will be perfect.
Consider the power requirement of the mixer. Some mixers will work perfectly for some applications, while others may fall short or overdo the required work. A 2.2kw might work for many applications, but a .55kw may be more suitable for some specific applications.
Consider the discharge arrangement of the mixer. For bottom discharge, a bulk liquid mixer is preferable and for a standard bottom discharge to bulk liquid is preferable.
Consider whether the IBC mixer is portable or stationary and which is more convenient for the application.
Some IBC mixers will have a gear drive and others a belt drive. The more preferable one will largely depend on the application at hand.
Q1 Are IBC mixers portable?
A1 Yes. IBC mixers are portable. Designed for easy transportation, they can be moved from one place to another with ease to mix products in different locations.
Q2 Can an IBC mixer create foam?
A2 Yes. Unfortunately, the formation of foam during mixing is so common. It can happen especially when mixing liquids with low viscosity such as soapy water, detergents, and surfactants. Mixing with foam-forming agents at a high speed can also create foam.
Q3 How can someone reduce mixing noise?
A2 To reduce the mixing noise, one can use a mixer with a sound enclosure. Another method is to partially fill the container with the material to be mixed. Additionally, mixing at lower speeds can help reduce the noise.
Q4 Are IBC mixers explosion-proof?
A4 Some IBC mixers are explosion-proof. They have been designed to be used in potentially explosive environments. These mixers have been constructed to minimize the risk of explosion just like having non-sparking materials.
