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About honda cr125 engine

Complete Guide to Honda CR125 Engines

Types, Specifications, Selection Criteria, Maintenance & DIY Replacement

Types of Honda CR125 Engine

The Honda CR125 has evolved through several engine variants, each with distinct characteristics and performance profiles. Understanding these differences is crucial for riders and collectors alike.

Honda CR125R

The CR125R is Honda's flagship two-stroke dirt bike model, renowned for its exceptional performance characteristics:

  • Engine Type: 125cc liquid-cooled two-stroke single-cylinder
  • Frame: Lightweight steel construction for superior maneuverability
  • Power Output: High-revving engine with impressive power-to-weight ratio
  • Braking: Front and rear disc brakes with reliable stopping power
  • Suspension: Advanced front telescopic forks and rear monoshock system

The CR125R excels on various terrains thanks to its responsive handling and powerful acceleration, making it a favorite among competitive riders.

Honda CR125M

The CR125M represents Honda's innovative approach to dirt bike design:

  • Engine Type: 125cc four-stroke engine (introduced in 1973)
  • Frame: Pioneering aluminum frame design
  • Air Filtration: Advanced system for optimal airflow and engine protection
  • Transmission: 5-speed system for versatile riding conditions
  • Suspension: Front telescopic forks with rear twin shock configuration

The CR125M established many design standards that influenced future dirt bike development across the industry.

Honda CR125R Big Wheel

The Big Wheel variant offers enhanced capabilities for specific riding environments:

  • Wheel Size: Larger diameter wheels and tires than standard models
  • Terrain Capability: Excels in sand, mud, and rocky conditions
  • Engine Performance: Same powerful two-stroke engine as the standard CR125R
  • Braking: Front and rear disc braking system for reliable control

The Big Wheel configuration offers improved ground clearance and stability over rough terrain, making it ideal for enduro or cross-country applications.

Model Comparison

CR125R

CR125M

CR125R Big Wheel

Engine Type

Two-stroke

Four-stroke

Two-stroke

Best For

Motocross & Racing

Technical Riding

Rough Terrain

Frame Material

Steel

Aluminum

Steel

Pro Tip: When identifying a CR125 model, check the VIN and engine number. The engine number is typically stamped on the right crankcase and begins with specific model identifiers.

Specifications and Maintenance of Honda CR125 Engine

Proper maintenance is essential for maximizing the performance and lifespan of any Honda CR125 engine. Here's a comprehensive breakdown of key maintenance areas and specifications:

Fuel Requirements

  • Fuel Type: Premium unleaded (minimum 91 octane)
  • Tank Capacity: 2.0 gallons (7.6 liters)
  • Fuel Quality Impact: High-octane fuel reduces engine knocking and optimizes performance

The CR125R's high-performance engine demands quality fuel to maintain optimal combustion and prevent premature engine wear. Using lower-grade fuel can result in performance losses and potential engine damage.

Oil Requirements

  • Oil Type: Two-stroke engine oil for racing applications
  • Mixing Ratio: 32:1 (1 quart oil per 8 gallons of fuel)
  • Recommended Brands: Pro Honda HP2, Maxima Castor 927

Proper oil mixture is critical for two-stroke engines as the oil lubricates internal components while being consumed during combustion. Always follow manufacturer mixing instructions for optimal engine performance.

Air Filtration

  • Filter Type: Foam air filter
  • Inspection Frequency: Before and after each ride
  • Cleaning Method: Warm water with dish soap, rinse thoroughly

The air filter is your engine's first line of defense against damaging particles. Regular cleaning and maintenance are especially important when riding in dusty conditions.

Cooling System

  • System Type: Liquid-cooled with radiator
  • Coolant Check: Verify level is between min/max marks before each ride
  • Coolant Change Interval: Every 2 years or 24,000 miles (39,000 km)

The cooling system prevents engine overheating during intense riding sessions. Regular coolant changes and system inspections help maintain optimal engine operating temperatures.

Wheels and Tires

  • Wheel Sizes: 21-inch front, 19-inch rear (standard)
  • Maintenance: Regular spoke tension checks
  • Tire Pressure: Adjust according to terrain and riding conditions

Proper wheel maintenance ensures stability and handling performance. Always inspect wheels before riding for loose spokes or damage.

Suspension System

  • Components: Front forks and rear shock absorber
  • Oil Change Interval: Every 30 hours of riding time
  • Inspection: Check for leaks and proper operation regularly

The suspension system absorbs impacts and maintains tire contact with the ground. Regular oil changes ensure smooth operation and consistent performance.

Maintenance Task Frequency Special Requirements
Air Filter Cleaning Before/After Each Ride More frequent in dusty conditions
Oil/Fuel Mixture Every Refueling 32:1 ratio with premium oil
Coolant Check Before Each Ride Maintain level between min/max marks
Coolant Replacement Every 2 Years Use Honda-approved coolant
Suspension Oil Change Every 30 Hours Use specified viscosity oil
Spoke Tension Check Before Each Ride Tighten as needed

Important: Never substitute regular gasoline for the required premium fuel in a CR125R engine. Lower octane fuels can cause detonation, pre-ignition, and serious engine damage, especially in high-performance two-stroke engines.

How to Choose Honda CR125 Engines

Selecting the right Honda CR125 engine requires careful consideration of several key factors to ensure you get the best performance for your specific needs and riding style.

Rider Experience Level

Different CR125 engine variants are better suited to different rider experience levels:

  • Beginners: Look for engines with milder power delivery and more predictable performance characteristics
  • Intermediate: Balance of power and controllability
  • Advanced: High-revving engines with aggressive power bands for maximum performance

A mismatch between rider skill and engine characteristics can lead to difficult handling and potential safety issues.

Riding Style & Environment

Your preferred riding discipline should heavily influence engine selection:

  • Trail Riding: Engines with strong low-end torque for navigating technical terrain
  • Motocross: High-RPM power delivery for competitive racing
  • Enduro/Cross-Country: Balance of tractable power delivery and endurance

The Big Wheel variant may be preferable for riders frequently tackling rough terrain due to its improved ground clearance.

Engine Condition Assessment

When evaluating a used CR125 engine, check these critical aspects:

  • Compression: Should be within manufacturer specifications (typically 170-210 PSI)
  • Piston Condition: Inspect for scoring or damage
  • Crankshaft: Check for smooth operation without excessive play
  • Transmission: Verify all gears engage properly

A professional inspection may be worthwhile before purchasing a used engine to avoid costly repairs later.

Budget Considerations

Financial factors extend beyond the initial purchase price:

  • Initial Cost: Prices vary by model year, condition, and modifications
  • Maintenance Expenses: Two-stroke engines require frequent top-end rebuilds
  • Parts Availability: Newer models typically have better parts support
  • Fuel Consumption: Two-strokes generally consume more fuel and oil

Consider the total cost of ownership, not just the purchase price, when budgeting for your CR125.

Selection Factor Considerations Importance
Engine Year/Model Later models (2000-2007) offer improved power characteristics High
Engine Hours Two-stroke engines typically need rebuilds every 15-30 racing hours Critical
Modifications Aftermarket parts can enhance performance but may affect reliability Medium
Documentation Service records indicate proper maintenance history High
Compatibility Ensure engine matches your frame year/model Critical

Expert Advice: When possible, hear the engine run before purchasing. Listen for unusual noises, observe smoke color (blue smoke can indicate excessive oil consumption), and check for smooth idle and throttle response.

How to DIY and Replace Honda CR125 Engine

Replacing a Honda CR125 engine is a significant undertaking that requires careful planning and mechanical knowledge. While challenging, this process can be accomplished by dedicated enthusiasts with the right tools and approach.

Gather Tools and Parts

Before beginning, assemble all necessary tools and replacement components:

  • Socket set (metric)
  • Torque wrench
  • Service manual (specific to your model year)
  • Motorcycle stand
  • Engine hoist or lifting mechanism
  • Gasket set
  • Replacement parts as needed

Prepare the Motorcycle

Create a safe working environment and prepare the bike:

  • Disconnect the battery (negative terminal first)
  • Place the motorcycle on a secure stand
  • Clean the exterior to prevent contamination
  • Take reference photos to aid reassembly

Remove External Components

Disconnect and remove all peripherals connected to the engine:

  • Air filter and airbox
  • Exhaust system (header and silencer)
  • Carburetor
  • Throttle and clutch cables
  • CDI unit and electrical connections
  • Radiator and cooling lines

Drain Fluids

Remove all fluids from the engine:

  • Coolant (collect in approved container)
  • Transmission oil (if separate from fuel mix)
  • Dispose of fluids according to local regulations

Disconnect Engine Mounts

Remove the bolts securing the engine to the frame:

  • Identify all engine mounting points (typically 3-4 locations)
  • Support the engine before removing final mounts
  • Note the position of any spacers or special hardware

Remove the Engine

Carefully extract the engine from the frame:

  • Use an engine hoist or get assistance for safe lifting
  • Move the engine slowly to avoid damaging frame or components
  • Place on a clean, stable work surface

Install New/Rebuilt Engine

Reverse the removal process to install the replacement engine:

  • Carefully align engine with mounting points
  • Install mounting bolts but do not fully tighten until all are in place
  • Torque all bolts to factory specifications in the correct sequence

Reconnect Components

Reattach all external components in reverse order of removal:

  • Verify proper routing of all cables and hoses
  • Ensure electrical connections are secure and properly seated
  • Install new gaskets where needed

Refill Fluids and Test

Prepare the engine for operation:

  • Add fresh coolant to the cooling system
  • If applicable, add transmission oil
  • Prepare proper fuel/oil mixture for initial startup
  • Check for leaks before starting
  • Start engine and verify proper operation

Safety Warning: Engine replacement involves heavy components and potential exposure to harmful fluids. Always wear appropriate safety gear including gloves and eye protection. Never work under an unsecured motorcycle or engine.

Pro Tip: After engine installation, perform a comprehensive break-in procedure according to manufacturer guidelines. Typically this involves varying engine speeds and avoiding full throttle operation for the first few hours of running time.

Frequently Asked Questions

Q1: What is the Honda CR125 engine?

The Honda CR125 is a 125cc two-stroke single-cylinder dirt bike engine that was manufactured by Honda from 1973 to 2007. It's part of Honda's CR (Competition Racing) series of off-road motorcycles. This lightweight engine is characterized by its high-revving performance, making it especially popular in motocross racing. The engine underwent numerous refinements throughout its production run, with later models featuring improved power delivery and reliability.

Q2: What is the CR125 dirt bike known for?

The Honda CR125 dirt bike is renowned for several distinctive characteristics:

  • Exceptional power-to-weight ratio delivering impressive acceleration
  • Nimble handling due to its lightweight construction
  • High-revving two-stroke engine with a distinctive power band
  • Competitive racing heritage with numerous championships
  • Reliability compared to other two-stroke motorcycles
  • Extensive aftermarket support and community knowledge base

These qualities have made it a favorite among motocross enthusiasts and competitive riders for decades.

Q3: Can Honda CR125 handle modern-day motocross tracks?

Yes, the Honda CR125 can handle modern motocross tracks, though riders may need to adapt their technique. While modern four-stroke bikes have become the dominant force in professional motocross, a well-maintained CR125 remains competitive, especially in the hands of a skilled rider.

Key considerations for riding a CR125 on modern tracks include:

  • Maintaining momentum through corners due to the two-stroke power delivery
  • Utilizing the bike's lighter weight to maneuver through technical sections
  • Potentially upgrading suspension components to handle larger jumps and obstacles
  • Focusing on smooth riding technique to stay in the powerband

Many riders still prefer the CR125's handling characteristics and enjoy the challenge of riding a two-stroke on modern tracks.

Q4: Is the Honda CR125 still in production?

No, Honda discontinued production of the CR125 in 2007. This decision came as the motocross industry shifted toward four-stroke engines due to changing emissions regulations and evolving racing preferences. Despite ending production over a decade ago, the CR125 maintains a strong following in the used market and vintage racing scenes.

While new models aren't available, there are still many options for enthusiasts:

  • Purchasing used CR125 models (2000-2007 years are particularly sought after)
  • Restoring vintage CR125 motorcycles
  • Participating in two-stroke-specific racing classes and events

The enduring popularity of the CR125 has helped maintain strong parts availability and community support even years after production ended.

Q5: What are common problems with Honda CR125 engines?

While generally reliable, Honda CR125 engines can develop several common issues that owners should monitor:

  • Piston and ring wear - Two-stroke engines typically require more frequent top-end rebuilds (every 15-30 hours for racing)
  • Crank bearing failure - Can occur due to water contamination or improper maintenance
  • Power valve issues - Carbon buildup can affect performance (requires regular cleaning)
  • Ignition problems - CDI units and coils can fail, especially on older models
  • Water pump seal leakage - Can cause coolant to mix with transmission oil

Most of these issues can be prevented through proper maintenance and timely rebuilds. Regular inspection of the top end and careful attention to proper fuel/oil mixture ratios significantly extend engine life.