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Growing demand for the cannabis industry and its numerous applications have made industrial-scale hemp processing possible. After harvesting, specialized hemp processing machines are needed to extract valuable CBD oil from its stalks, flowers, and leaves. These machines also assist in making fiber-based products.
The following machines perform the main stages of hemp processing:
Hemp decorticator:
This machine separates hemp's useful components – fiber and hurds, known as its woody part. The correct use of a decorticator can improve fiber yield, making it an economical first step in industrial-scale hemp processing. Earlier, manual methods like beating the stem with a wooden stick were commonly used to separate the fiber and hurds. Modern decorticators have blades and other accessories that efficiently perform this task. Decorticators fall into three categories: industrial-scale decorticators, mid-scale decorticators, and small-scale decorticators for those who prefer decentralizing production.
Hemp scutcher:
This machine helps to separate the fiber from the shives or the remaining plant matter after the decorticator. By loosening the shives, the scutcher prepares the area for carding, an essential step in obtaining clean fiber. An important benefit of a scutcher is that it reduces the volume of the residual shives, making it easier for the user to dispose of them or process them further.
Hemp separator:
The primary purpose of a hemp separator is to segregate the hemp fibers from leaf matter and other impurities. By performing this task, it provides clean raw material that can be processed further into valuable end products. Modern hemp separators rely on a combination of air flow, vibration, and screening to achieve effective separation. One key advantage of hemp separators is that they can process large quantities of hemp at high speeds, making them suitable for industrial-scale production.
Hemp fiber spinning machine:
After the fibers have been gathered, the hemp fiber spinning machine spins them into yarn. This yarn serves as the foundation for creating textiles and other products. The hemp spinning machine not only produces the yarn but also weaves it into a cloth that can be fashioned into various items. In the past, hand-spinning operated looms were the norm. Nowadays, industrial-scale hemp spinning machines have replaced them, allowing for the economical production of hemp-based fabrics.
Hemp extractor machine:
This specialized piece of equipment is used to extract CBD oil from the hemp plant. By processing the plant at a molecular level, the extractor helps to derive essential cannabinoids and terpenes, which are the key components of CBD oil. There are various types of hemp extractors available, each designed to extract CBD oil using different methods and technologies. Some common types of hemp extractors include Supercritical CO2 extractors, subcritical CO2 extractors, and ultrasound extractors, among others.
Capacity
The capacity of a hemp processing line indicates the quantity of industrial hemp that can be processed within a specific time frame. It is usually noted as the amount processed per hour or per day.
Degree of automation
The level of automation in the industrial hemp processing assembly line reflects the extent to which automated technologies such as robots, sensors, control systems, etc. are utilized.
Quality of processed hemp products
The processing and production machines in the assembly line can affect the purity, quality and quality of the processed industrial hemp products, such as hemp oil, fiber, etc.
Flexibility
Whether the assembly line can deal with different types of industrial hemp and processing methods, as well as the ability to adapt to changing production needs, is an important criterion for measuring its flexibility.
Operating costs
Industrial hemp processing production lines usually include initial investment costs and operating costs in the latter stage. The processing cost, energy consumption, maintenance and other operating expenses are crucial to the overall cost of production.
Regular inspection and maintenance ensure the stable performance and long-term operation of industrial hemp processing machines. Here are some common maintenance methods and suggestions.
Cleaning
It is important to keep the outside and inside clean. Use a dry cloth to wipe off the surface and avoid water ingress. On the other hand, the crevices and nooks of the machines need to be cleaned up to avoid the accumulation of industrial hemp fibers and dust, which are potential fire hazards and reduce the quality of industrial hemp products.
Lubrication
For some moving parts, such as chains and gears, lubrication should be applied in a timely manner to lower the wear and tear. This act will help improve equipment performance and extend the service life of the machines.
Replacement of wearing parts
The replacement of wearing parts are the essential parts in industrial hemp processing machines. Businesses should schedule regular inspections and replacements of these parts according to the usage and replacement cycles of the parts. This helps avoid failures and production interruptions caused by damage to the parts.
Hemp oil extraction:
In the cannabis oil extraction industry, specialized hemp extraction machines are commonly utilized. These machines employ various methods, such as supercritical CO2 extraction, to efficiently extract valuable compounds like cannabinoids and terpenes from hemp plants. The extracted hemp oil is then used for further processing and production.
Hemp protein processing:
In the food industry, hemp processing machines find applications in the production of hemp protein. These machines are used to process hemp seeds and extract protein-rich substances. The extracted hemp protein can be used as a food ingredient, added to various products, or used for protein powder production.
Textile manufacturing:
In the textile industry, hemp processing machines are employed to produce hemp fiber. These machines process hemp stalks to extract the fibers, which serve as raw materials for textile manufacturing. Hemp fibers can be spun into yarn, woven into fabric, and used for making eco-friendly textiles and apparel.
Bioenergy production:
Hemp processing machines also have applications in the bioenergy industry. They are used to extract valuable energy components from hemp plants, such as hemp biomass or hemp oil. These energy resources can be utilized for bioenergy generation, contributing to sustainable energy production.
Hemp CBD extraction:
Hemp processing machines are widely used in the extraction of CBD (cannabidiol) from hemp plants. These machines use different extraction methods, such as CO2 extraction or ethanol extraction, to extract CBD and other beneficial cannabinoids. The extracted CBD is utilized in the production of various health products and cosmetics.
When buying hemp industrial machines, buyers should get equipment that meets their processing needs and aligns with their business goals. The following are some essential factors to consider when selecting hemp processing machines.
Material Quality and Build
Buyers should choose machines made from high-quality, durable materials. For instance, stainless steel is rust-resistant, easy to clean, and highly durable. Hard, tool steel is suitable for hemp decorticators. This material can last for years while enduring high stresses and strains. Additionally, buyers should select machines with sturdy constructions that can withstand continuous use.
Flexibility and Scalability
Flexible and scalable machines can handle various hemp products and accommodate changing production volumes.
Compliance with Industry Standards
Selecting equipment that meets industry standards helps ensure safety, quality, and regulatory compliance. Also, such equipment aids to optimal product yields.
Ease of Use
Buyers should select hemp machines that are operator-friendly. Such machines enhance productivity by minimizing downtime spent on learning and operating.
Maintenance and Support
When selecting processing machines, buyers should consider the support and maintenance services available for the equipment. They should choose machines that have suppliers offering support. Also, they should select machines that require minimal maintenance.
Technology and Automation
Modern processing machines have automated features that increase efficiency and productivity. When selecting the machines, buyers should consider the automation level of the equipment. They should choose machines with suitable technological features that align with their operational goals.
Cost and ROI
The primary focus of industrial processing plant owners is the return on investment (ROI). While selecting the processing machines, the buyers should evaluate the cost of the equipment. They should consider the long-term ROI, taking maintenance costs, operating expenses, and energy efficiency into account.
Q1: What is the cannabis processing machine market trend?
A1: The global hemp processing market reached a value of US$2,194.5 million in 2022. The market is expected to grow at a CAGR of 22.6% during the period until 2032, reaching a value of US$17,637.7 million.
Q2: What do hemp processing machines do?
A2: The main function of industrial hemp processing equipment is to extract valuable substances from the hemp plant, such as CBD and other cannabinoids. In addition, these machines also separate and process the hemp fibers and seeds. After processing with these machines, hemp fibers can be used for a variety of purposes, such as making textiles, biocomposites, and other materials.
Q3: Do users need to buy hemp processing machines with the same specifications as before?
A3: If users have already invested in a particular type of hemp processor, they may want to buy additional machines of the same specification to increase their output capacity. This will allow them to meet a growing market demand without incurring high costs to re-train their staff or change their production processes.
