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Heavy-duty vitrified tiles, also known as porcelain tiles, are ceramic tiles made from clay mixed with feldspar and quartz. The mixture is subjected to high temperatures during firing, which causes it to undergo a chemical change that forms a glass-like body. The process produces tiles that are extremely dense, durable, and impervious to water.
Heavy-duty vitrified tiles are considered to be of a higher quality than ordinary ceramic tiles because they are made from a different type of clay. Heavy duty vitrified tiles are very hard and durable. They are suitable for high-traffic areas such as commercial spaces, malls, airports, and more. They are also aesthetically pleasing and come in a variety of colors, designs, and finishes.
There are several different types of heavy-duty vitrified tiles, which include the following:
Heavy-duty vitrified tiles have various functions and features that are highly valued in the construction and architecture industry. This is because they offer a combination of durability, aesthetics and versatility. Their functions and features include:
High Durability
Heavy-duty vitrified tiles are known for their durability. This is because they are fired at extremely high temperatures. They can withstand high levels of foot traffic without significant wear or damage. These tiles have a very low absorption rate of water. In some instances, the water absorption rate is almost zero. This makes them resistant to stains, scratches and spills. Additionally, they are resistant to fading and discoloration. This is because they are made with natural pigments that are blended during the manufacturing process.
Strength and Hardness
These tiles are very strong and hard. They are made from a mixture of clay, feldspar, quartz and other materials that are compacted under high pressure. This results in a dense and strong surface. Heavy-duty vitrified tiles have a very hard surface. They have a high Mohs hardness rating. This makes them resistant to scratches from sharp objects such as knives and glass.
Low Maintenance
These tiles are very easy to maintain. They have a non-porous surface that prevents dirt, dust and stains from penetrating. This makes them easy to clean with simple detergents. Additionally, these tiles are very resistant to stains, spills and scratches. This ensures their aesthetic appeal and integrity over time. They are not easily damaged by harsh cleaning chemicals or high-pressure water jets. This is because of their strong and dense surface.
Aesthetic Appeal
Heavy-duty vitrified tiles are very beautiful and appealing. They come in different colors, patterns and textures that mimic natural materials like marble, wood and stone. These tiles have a glossy, shiny and smooth finish. This creates a sense of elegance and luxury. Additionally, they have a realistic appearance. Some tiles have surface textures that resemble natural materials. For example, wood, marble and granite. This adds character and warmth to any space.
Versatility
These tiles can be used in different areas. For example, in commercial, residential and industrial settings. They are suitable for high-traffic areas like shopping malls, airports and hotels. Heavy-duty vitrified tiles are suitable for indoor and outdoor use. When used outdoors, they are resistant to extreme weather conditions, moisture and water. In addition, they can be used in different applications such as flooring, walls, countertops, and backsplashes. They can also be used in both modern and traditional designs.
Because of their durability and low maintenance requirements, heavy-duty vitrified tiles are used in a wide range of residential and commercial spaces. Some of their common applications include:
Flooring in high-traffic areas
Heavy-duty vitrified tiles are ideal for spaces with a lot of people coming and going. Places like shopping malls, airports, and train stations use these tiles on the floors. You can also find them in libraries and museums where people walk around but need to be quiet. Other locations that receive a lot of daily traffic and where these tiles are used include hotels, parking lots, hospitals, and office buildings.
Outdoor flooring
Because of their strength, heavy-duty vitrified tiles are great for outside areas. They can withstand the weather without breaking or changing color. People use them for patios, decks by the pool, and pathways you walk on to get to places. Using these tiles means the outside spaces will stay looking good even though many people use them daily.
Commercial kitchens and food processing areas
Heavy-duty vitrified tiles are used on walls and floors in places that make or sell food. These tiles are easy to wash, so they help keep things clean and prevent germs. The tiles also don't let water through, which is important in kitchens where water is everywhere. Plus, the tiles don't get scratched or hurt easily, even when lots of pots, pans, and food go in and out.
Hospitals and healthcare facilities
Hospitals have very specific needs for their walls and floors. They must be super clean, strong, and last a long time because many people use them every day. Heavy-duty vitrified tiles work well for hospitals. They are easy to wash, so dirt and germs don't stick. The tiles also don't soak up water, which is important in hospital areas. Plus, the tiles don't get scratched or hurt easily, even when a lot of stuff like beds and medical machines go in and out.
Industrial settings
Heavy-duty vitrified tiles are great for places that work with big machines and tools that can scratch or damage floors. In industrial settings, materials like metal, wood, and concrete are often moved around, which can bang up a floor. These tiles can take a beating without getting broken or damaged. They are also easy to clean, which is important in these places.
Choosing the right vitrified tiles for any space involves considering several factors to ensure that the desired aesthetic and functional needs are met. Here are some of them:
Assess the Area and Its Use
Consider where the heavy-duty vitrified tile will be installed. Tiles in areas with high foot traffic, such as commercial spaces or hallways, should be selected. For those spaces, anti-skid, long-lasting, and low-maintenance tiles are a must. Select tiles in different finishes and shades for areas like the living room and bedroom, which are more about style and comfort than hardiness.
Evaluate the Tile's Durability
When choosing tiles, look for quality signs, such as PEI ratings, which measure their durability based on the tile's resistance to scratching and wear. Select tiles with a rating of 3 or higher for heavy-duty use. Tiles with higher abrasion resistance, such as the heavy-duty vitrified tiles, are ideal for high-traffic areas and commercial spaces.
Assess the Water Absorption Rate
Waterproofing is an important element in any space. Therefore, select tiles with a low water absorption rate, as this indicates their ability to withstand moisture. For areas like kitchens and bathrooms, tiles with a water absorption rate of less than 0.5% are recommended.
Check the PEI Rating
Heavy-duty vitrified tiles are rated according to their suitability for various applications. A PEI rating of 3 or 4 is recommended for high-traffic commercial areas or spaces with frequent heavy furniture or equipment movement.
Evaluate the Tile's Slip Resistance
Safety is important in any space, especially in areas prone to spills or moisture. Therefore, choose tiles with a slip-resistant surface. Look for tiles with a high coefficient of friction or specific anti-slip treatments.
Check for Easy Maintenance and Cleaning
One of the greatest advantages of heavy-duty vitrified tiles is their simple maintenance. They are dirt and stain-resistant, and their surfaces are often simple to clean. However, choose tiles that need little cleaning and maintenance to preserve their appearance.
Consider the Aesthetic Elements
While functionality is important, aesthetics must not be overlooked. Vitrified tiles are available in a variety of designs, textures, and colors. Therefore, choose tiles that complement the space's overall style and design elements, whether classic wood or trendy concrete finish.
Q: What is the difference between vitrified and non-vitrified tiles?
A: Non-vitrified tiles are porous and do not have a glass-like surface. They need frequent polishing and are not ideal for areas with high foot traffic. Vitrified tiles, on the other hand, are dense, resilient, and have a water-resistant, polished surface.
Q: Is a heavy-duty vitrified tile easy to maintain?
A: Yes, heavy-duty vitrified tiles are easy to maintain. They can be swept and mopped without special cleaning products.
Q: What are the disadvantages of vitrified tiles?
A: Although heavy-duty vitrified tiles are resistant to scratches and stains, they can become dull over time. They can also break or crack if a heavy object is dropped on it. In addition, they can get very cold during winter months.
Q: What are the three types of vitrified tiles?
A: The three types of vitrified tiles are: full body vitrified tiles, double charge vitrified tiles and triple charge vitrified tiles.