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HydrauliX Direct Connectors are designed for heavy duty and high-performance industries. These HDCs are made to withstand extreme temperatures while transmitting large currents. Their robust construction makes them highly versatile across industries.
Some of the most common HD Cine Connectors are:
HDC 40B connectors
The HDC 40B connector is an 80-pin connector that supports >8,000 cycles. It has multiple keying positions and offers high-density configurations. The compact design ensures effective space utilization in challenging environments. Its durability and flexibility make it appropriate for diverse applications.
HDC 16B connectors
The HDC 16B is a compact connector made for flexible configurations. With >2,000 cycles, it provides reliable long-term use. Its user-friendly design facilitates quick and easy installations, hence requiring minimal downtime. The robust build allows it to be used in challenging environments.
HDC 62B connectors
This connector supports >12,000 cycles. Its high-density design makes the connector suitable for data-sensitive environments. The 62B ensures secure connections even under extreme conditions. Its variety of pin layouts improves application diversity.
HDC 24C connectors
This connector is designed to support both power and signal transmission. It has >10,000 cycles and ensures reliable long-term service. The 24C model comes with sealing options, which makes it ideal for outdoor use. It also has a compact design to improve space optimization.
HDC connector types are precisely manufactured from premium materials to achieve robustness. Their high resilience makes them suitable for extreme operating conditions.
The materials used to manufacture these connectors include:
Durable steel housings
Steel housings provide mechanical strength and impact resistance. This protects the internal components from stress and environmental factors.
Copper alloy contacts
Copper alloy is the commonly used material for connector contacts. It conducts electricity and reduces wear and tear during mating and unmating. This prolongs the lifespan of the connector.
Sealing materials
Sealing elements are manufactured using silicone or nitrile rubber. These materials provide watertight connectors, which prevent ingress of water and dust. Hence, this ensures consistent operation under adverse conditions. The 62B sealing ring, for example, protects against moisture, dust, and debris.
A durable die-cast aluminum
HDC connector housings are manufactured using die-cast aluminum. It provides an ideal strength-to-weight ratio and shields the connectors from electromagnetic interference. The aluminium alloy die-cast contributes to a lightweight yet robust structure.
Selecting appropriate waterproof connectors for vehicles requires exploring several key factors. Each factor ensures the chosen connector meets both performance and environmental needs.
Sealing effectiveness
Waterproofness is vital for connectors used in variable and challenging environments. Examine the sealing rate or IP level to determine the connector's capacity to resist water and dust. Higher IP ratings offer superior protection from water and other environmental factors.
Temperature ranges
Select connectors able to operate over a large temperature range. Extreme temperatures can affect the materials and the electric system. Therefore, ensure the sealing materials and housing can withstand such temperatures.
Application-specific needs
Consider what the HDC connector will be used for. Select one that meets the electric load requirements of the target equipment. Ensure that the sealing rate is enough for the application too. For example, outdoor use demands a high IP level.
Testing and certification
Choose connectors that meet industry standards for sealing and performance. Certifications like IP68 or military standards offer credibility. These standards ensure that the connectors have been rigorously tested for reliability.
HDCs connect applications that require durable and safe connections with easy access. Here are some scenarios where HDCs are frequently used.
Industrial machinery and equipment
HDCs are widely used to connect power and control systems in heavy manufacturing machinery. Their robustness allows them to work seamlessly in variable spaces. Also, their easy access makes maintenance straightforward.
Transportation systems
HDCs are commonly used to wire up buses, trains, and other transport systems. Since this equipment faces extreme conditions, it requires connectors with a high IP level. Thus making HDCs a reliable option for sealing against water and dust.
Aerospace applications
These connectors are also used in aerospace for electrical systems that are exposed to varying temperatures and pressures. Aerospace requires lightweight and EM shielded connectors. Hence, aluminium alloy HDCs are suitable for this environment.
Military equipment
In military fields, these HDCs are used in ground vehicles, communication systems, and portable equipment. They meet stringent reliability standards while providing safe and secure connections in critical applications.
Energy industry
HDCs connect power generation, transmission, and renewable energy systems. In power plants, for example, they wire up heavy machinery and systems. Their ability to handle high currents safely makes them ideal for this industry.
Yes, HDCs are designed to withstand chemical exposure. Strong sealing elements keep corrosive substances like chemicals and detergents out of the connectors. Also, manufacturers use materials like stainless steel that resist corrosion.
Aluminium alloy HDCs have excellent temperature resistance. They can operate in temperatures up to 120°C. Besides, sealing materials like silicone enhance the temperature range while protecting against thermal degradation.
The lifespan of HDCs is determined by several factors, such as operating conditions and maintenance. However, most HDCs last over 10 years. Manufacturers also rate some of these connectors for >50,000 cycles.
No, these connectors do not require routine maintenance. However, regular inspections help identify wear and tear or damage. Cleaning the connectors helps maintain good electrical contact. Also, applying lubricant can extend the life of the connectors.
These connectors are frequently used in manufacturing, transportation, energy, and military industries. They are suitable in these spaces because of their strong build. Hence, they are commonly used in demanding and critical environments.
