Granulated sugar grinder

Types of granulated sugar grinder

A granulated sugar grinder is a machine that breaks down sugar into finer particles. Such machines are crucial in food processing industries that package and distribute sugar for consumption or use in further processing. There are several types of granulated sugar grinders, all of which work differently to create a finer sugar texture.

• Hammer mill: A hammer mill uses high-speed rotary hammers to strike and grind sugar to create a finer product. The hammer strikes the sugar with great force, breaking it down into smaller particles. The sugar may then be fed into a classifier that separates it according to particle size. The classifier may filter out coarse particles that may be fed back into the hammer mill for further grinding. Hammer mills are popular in the food industry for producing powdered sugar on a large scale. They are also capable of grinding other materials besides sugar, depending on the classifier used.
• Pin mills: Pin sugar grinders have fixed rings and rotating pins that grind sugar between themselves to create a finer product. The rotating pins hit the sugar with force, breaking it down into smaller particles. Just like the hammer mill, pin mills may also have a classifier to separate sugar according to particle sizes. The classifier works to improve the efficiency of the machine.
• Roller mills: Roller sugar grinders have two or more smooth rollers that crush sugar. The sugar is passed through the crushing chambers, where it is pressed against the roller by a spring mechanism. The sugar is ground into finer particles due to the compressive forces and friction created between the rollers. Unlike the hammer and pin mills, roller sugar grinders don’t require electricity to run. They are operated manually and are suitable for use in small food processing companies that handle low quantities of sugar. One advantage of a roller mill is that it may be used to ground other food materials like grains, such as wheat and maize.
• Universal sugar grinder: A universal sugar grinder uses a combination of methods to produce a finer sugar product. It combines the methods of a hammer mill and a pin mill to produce powdered sugar efficiently. A universal sugar grinder may also have a classifying mechanism to filter sugar according to different particle sizes. This feature improves the efficiency of the machine and ensures that the desired product is achieved.

Specifications & maintenance of the granulated sugar grinder

• Capacity: The grinder's capacity refers to the amount of sugar that can be processed in a single batch. Different machines have various capacities, ranging from small batches of a few hundred grams to industrial-scale grinders that can handle several kilograms or tons at once.
• Material: Sugar grinders are made from different materials, such as stainless steel, food-grade plastic, or specific alloys. The material used affects the machine's durability, corrosion resistance, and ability to handle different types of sugar.
• Sieve Size: Sugar grinders typically come with different sieve sizes or mesh screens. The sieve size determines the final particle size of the sugar. Some grinders include interchangeable sieves, allowing users to achieve varying sugar textures from coarse to fine.
• Power: Granulated sugar grinders are usually electric, and their power requirements can vary. Power is measured in watts (W) or horsepower (HP), and different grinders have different power ratings depending on their size and processing capabilities.
• Speed: The speed at which a sugar grinder operates is essential for productivity. Grinders with higher motor speeds can process sugar faster, reducing grinding time. Businesses may prefer sugar grinders with higher motor speeds to increase efficiency.

Maintenance for sugar powder grinder machine maintains efficiency and prolongs lifespan. Sugar grinder machine maintenance practices include the following:

• Clean: Cleaning the grinder machine is the most important part of maintenance. Cleaning ensures no residual sugar gets stuck, which can become a breeding ground for bacteria. Use warm to hot water with mild soap or detergent to clean the machine thoroughly. Avoid using harsh chemicals that could damage the food-grade parts of the grinder.
• Dry: After cleaning the machine, dry all parts thoroughly, especially those that come into contact with food. Use a clean towel to wipe excess water and ensure all parts are dry before assembling.
• Lubrication: Lubricate parts of the sugar mill machine that move frequently to minimize wear and tear and ensure smoother operations. Apply a small amount of food-grade lubricant to lock parts that hit, grind, or rub against each other during operation.
• Check blades: Sugar grinders work their magic through their blades, cutting granules into finer particles. Blades get blunt over time, affecting motor power and grinding capabilities. Do a thorough inspection and replace them if they show signs of damage or dullness.
• Calibrate: Some sugar grinders have parameters that set motor speed and granule size. Change the sieve and motor speed if different granule sizes are required. Refer to the manufacturer's manual for instructions on how to calibrate the grinder.

Applications of granulated sugar grinders

Sugar powder mills are utilized to prepare fine powders of various dry foods and substances, including grains, spices, and sugar.

Structurally, they comprise a feeding hopper, a turbo motor, a grinding chamber, a cyclone separator, a discharger, and a bag filter. Their function generally includes crushing, discharging, and recycling. The maintenance is also easy, whereas the main parts are abrasion-resistant and long-lasting. They can be rinsed or blow-tapped clean and used to grind other dry materials. Such grinders also have overload and reverse motor protection systems.

Apart from granulated sugar, other types of sugar can be ground using these mills, such as palm sugar, icing sugar, brown sugar, castor sugar, coconut sugar, and fruit sugar. Such variations are usually used to make different types of confectioneries, cupcakes, and cakes. Cake manufacturers generally use the road sugar as an ingredient since it can dissolve in the batter and make it lighter, and the final product will not contain any graininess. Sugar also serves as a preservative in jams, jellies, and canned fruit.

Besides sugar, spices such as mustard seeds, star anise, nutmeg, green cardamom, harissa, garam masala, five-spice powder, and turmeric can be processed using granulated sugar grinders. Their powder forms are used in various culinary preparations, both at home and in the foodservice industry. When included in marinades, they also tenderize meat and boost moisture. Many restaurants also prepare their signature spice blends, which can be made smoother and finer using a sugar grinder machine.

For industrial use, sugar grinders/mills are utilized to produce sugar powder on a mass scale, which is then further processed into various end products, such as sugar syrup, sugar alcohol, and agave syrup, and also sold to FMCG companies.

How to choose granulated sugar grinders

When looking for suitable granulated sugar grinders for sale, buyers can start by focusing on models with multiple grinding settings. These machines will allow different levels of sugar granules, giving customers greater flexibility. Suppliers should also look for machines with enough hopper capacity as it reduces the need to refill the product during grinding. Such grinders are suitable for commercial applications where the demand is high.

Granulated sugar grinders with high grinding speeds will appeal to most business customers as they can produce more sugar in a short time. Such machines will be ideal for applications that require large volumes of ground sugar. Moreover, buyers should look for grinders that are easy to operate. Such grinders will have intuitive controls and well-explained operating manuals. In addition, buyers can get customers who are particular about noise levels. Granulated sugar grinders that produce low noise will be ideal for businesses that operate in residential areas or have limited noise tolerance.

Also, when looking for sugar grinders for sale, buyers should consider the power source. They can find customer preferences by surveying the market. Some customers will prefer electric models, while others will prefer portable models that run on batteries. Moreover, buyers should look for grinders that are easy to clean. Such grinders will have removable parts that can be washed, and they will help maintain sugar's hygienic standards.

More importantly, buyers need to get granulated sugar grinders of different kinds to suit different applications. They can get fine grinders such as the pulveriser sugar miller, which are ideal for making powdered sugar. They can also get buyers that produce larger granules for businesses that require a rough texture. Furthermore, buyers should check the build materials of the granulated sugar grinders. They can look for sturdy materials such as stainless steel for long-lasting services. Also, buyers should consider sugar grinders with additional features such as dust collection systems and automated shut-off for added convenience and safety.

Granulated sugar grinder Q & A

Q: Can a sugar grinder be used for other types of food products?

A: Yes, depending on the design of the grinder machine, it can be used to grind other food items such as salt, spices like coriander and cumin, dried ginger and garlic, and powdered citrus peels. Always clean the grinder before changing the food item.

Q: How easy are sugar grinders to use?

A: Most modern sugar grinders are easy to use. Simply feed the sugar into the feeding port, switch on the machine, and let it operate. However, it is important to read the manufacturer's manual for instructions on operating the specific model.

Q: Are sugar grinders noisy?

A: Some grinders produce noise in the range of 70 to 90 decibels. The sugar grinder's noise level depends on its design and specifications. Larger machines are generally louder. Check the manufacturer's specifications to determine the noise level.

Q: Is it better to buy a pre-ground powdered sugar or have a sugar grinder?

A: Buying powdered sugar can be more convenient. However, it is more expensive than granulated sugar, which is sold at a reasonable price. The sugar grinder will allow the buyer to create customized blends.