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Generally, hoses have fittings at the ends that attach to different types of nozzles and spigots. These fittings are attached to the body of the hose using a process called crimping. A garden hose crimping tool is used to hold the metal collar which is then compressed to hold the connector firmly against the hose.
The following table illustrates the different types of garden hose crimping tools that are available for commercial use:
Manual Hose Crimper
A manual hose crimper is a tool that performs a crimping task by using human energy. It is a non-electrical and small equipment that is used to crimp hose fittings onto hoses. The tool is small enough to be portable and to store under the kitchen sink or in a garden shed. Manual hose crimpers are operated by squeezing two handles together. This action brings down the cradle on the hose that squishes the fitting into place. Manual crimpers are usually affordable but may require physical strength to operate.
Pneumatic Hose Crimper
The crimping process requires air-powered tools called hose crimpers. Pneumatic hose crimpers are larger than manual crimpers. This heavy-duty equipment can handle larger hoses and more extensive crimping jobs. A hose fitting is secured to the hose by squeezing it with the tool. Pneumatic crimpers are operated with a compressor or air tool, which makes it easier to crimp hoses than manual tools. Pneumatic crimpers are fast and efficient and are suitable for businesses with high-volume crinping needs. However, they use a lot of power.
Hydraulic Hose Crimper
Hydraulic hose crimpers use hydraulic fluids and pumps to operate. They are similar in size to hose crimpers but can crimp more precisely and tightly, making it an ideal choice for high-demand commercial areas such as the automotive and construction industries. This hose crimper operates using a foot pedal or an electric pump. They are incredibly versatile and can crimp different types of materials, not just hoses. In this case, they are used to make heavy-duty hoses with large capacity crimping needs.
Portable Crimping Tool
This is a manually operated crimper that comes with a die set and a handheld machine. The crimping die is held in the machine and is placed over the hose. Once it is aligned properly, the crimper is then operated by pulling a trigger to activate it. Since the machine is handheld, it is utilized like a gun, which makes it easier to store and transport. This version is often preferred because of its portability and ease of use when crimping hoses.
These crimping tools for hoses usually consist of handles, die sets and crimping heads. Die sets and crimping heads are usually interchangeable as per the type of fittings or hoses required for use. The crimping heads and dies are usually made using steel, which is a heavier material, or aluminium alloy for lighter application. Toolkits may or may not include an instruction manual. Often, these come with the added benefits of lubrication oil and safety instructions.
The garden hose crimper tool must be maintained properly so it can function well and crimp hose fittings excellently. Any crimping tool made of steel is likely to rust over time. Therefore, the first step of maintenance is to store it somewhere dry where it is not exposed to moisture. Alternatively, a corrosion-resistant lubricant can be used to protect the tool from rusting. Using the right lubricant can also keep it in fully functional form for longer.
As mentioned earlier, garden hose crimping tools work with die sets and crimping heads. These are usually interchangeable and must be removed when not used so that the garden hose crimping tool can be maintained with ease. Cleaning the fittings frequently can remove residue and debris from the hose.
In retail spaces and warehouses, it is best to keep the crimper tool in a storage box so it is not damaged or lost. The storage box also protects the crimp from any external impact, so it remains in good condition. Some people prefer to put the crimping tool in a tool belt or backpack as this is portable. However, to protect the tool from damage or depreciation, it is best to store it in a hard case or protective box.
With use, crimping tools may need to be oiled from time to time. One of the benefits of a hose crimping tool is that it can be oiled to ensure smooth and easy operation. Lubricating the tool can prevent internal wear and tear of the machine. Apart from this, the tools can frequently be washed with water to prevent the build-up of debris or dirt which can lower its function.
The garden hose crimping tool is used in many industries and applications. Some common usages are outlined below.
Farming
Farming and agricultural industries use garden hose fittings to make strong irrigation systems. Farmers use the irrigation systems to water crops and spray pesticides. The durable properties of crimped hoses make them ideal for constant use.
Property Management
Property managers and landscapers can use the hose crimper to make customized watering tools. The customized watering tools can be used for landscape maintenance and deep watering of tree roots. The deep watering helps to improve plant health and reduce the need for frequent irrigation replacements.
Petroleum
In the petroleum industry, hose crimpers are used to make gas hoses that can stand high pressures. These hoses also have resistance to getting chemicals from fuels. Garden crimping tools ensure that agricultural and oil industry workers can carry out their work with proper hose management.
Food and Beverage
Food and drink industries use hose crimping tools to secure hoses that move beverages and food materials. Crimped hoses are easy to clean, and they help food processing companies meet hygiene standards.
Construction
The construction industry uses the garden hose crimping tool to create high-durability hoses for machines. The tool also produces customized hoses for pressure washers and spray painters. Welded fittings on hoses make them tough and suitable for use on construction sites.
Automotive
Automotive manufacturers use the garden crimping tool to make hoses for cooling systems, fuel lines and heater cores. The garden crimping tool helps automotive makers produce reliable hoses that support proper vehicle function and complicated automotive jobs like using air conditioning systems.
When selecting a hose crimper, a few things must be taken into consideration to ensure that a suitable crimping machine is chosen for a specific requirement. First of all, the size of the hose that one has to work with should be taken into consideration. It is important to choose a crimping machine that can handle the size and diameter of the hose that needs to be crimped. Another important factor is the material and configuration of the hose. Garden hoses are made from a variety of materials, including rubber, polyurethane, PVC, etc. And they can come with different types of ends that need to be attached to the fittings to ensure a proper custom.
The crimping tool's capacity is another important aspect of purchasing a crimping tool. A hose crimper's capacity is determined by the sizes and pressures it can crimp. Therefore, make sure to choose a crimping tool with the capacity to crimp the fittings that will be used. The operating system of the crimper is another important consideration. Hose crimpers can be serviced by manually operated, electrically, or hydraulically operated, and it is essential to selecting an operating method suitable for specific working conditions. Finally, it is also important to consider the quality and product certifications of the crimper being purchased. This ensures that the crimper being bought will offer good quality and usage.
It is important to note that while there are several types, sizes, and styles of crimpers available on the market, there are also various types of hoses looking to be crimped. With that in mind, it is ideal to do some research on the specific type of fittings and the requirement of the yard before looking to purchase a crimper.
Q1. What is the difference between crimping and pressing?
A1. Crimping refers to the process of permanently deforming something by applying pressure to it. However, crimping does not involve the use of a welding technique to create permanent seals. On the other hand, pressing involves applying force to an object but without making permanent changes to the object.
Q2. Why should one crimp instead of weld?
A2. Welding creates changes in the chemical structure of the material which can reduce capacity or strength. Garden hose crimping adds permanent fittings without altering the strength of the material. It can also create stronger seals compared to other methods such as soldering or welding.
Q3. Is it better to solder or crimp?
A3. Crimping is a better method as it creates stronger seals. If using lead-based solder, it can adversely affect one’s health and that of the surroundings. Crimping does not require any toxic materials and creates stronger permanent seals.
Crimping garden hoses has several benefits that stand out to users. Questions about the tool and the processes related to it come up quite frequently. To summarize the main points, crimping is preferred to weld when making stronger seals and permanent fittings without compromising the strength or material or using toxic substances.
