(1805 products available)
Vertical Feed Mixer Wagons
A feed mixer wagon is one of the most popular mixing equipment in the poultry industry. It uses vertical augers to mix the feed enhancing torn and well integrated. Because of the small size of the ingredients, the mixer requires small verticals to enhance the size and specification of the materials to be fed to the livestock. The main feature of a vertical feed mixer wagon is that it provides a better mix for dry and moist and highly digestible feeds such as pelts and mashes. Feed Mixer Wagons come with a hydraulic drive and a power take-off drive to the tractor. Vertical mixers tend to be more expensive but are durable and provide high quantities of feed if needed.
Horizontal Feed Mixer Wagons
This type of feed mixer uses horizontal augers to mix the feed. The horizontals are broader than the verticals, which means they use bigger and heavier feed constituents. Producers who use this type of mixer prefer it because it mixes faster, especially if the feed contains many large-sized ingredients. Interestingly, it is also cheaper than a vertical mixer which makes it more affordable for those who require a quicker less in-depth mixing process. The downside to this is that the mixer is unable to break the product down as much. In short, the horizontal mixer is better suited for mixing complete low and medium-density feeds.
Single-Screw Feed Mixer Wagons
This type of mixer is ideal for small-sized poultry feeds. The screw mixes the feeds in a single chamber and then discharges the mixed feed. The advantage of the single screw is that it's simple and has a short mixing time; mixed feed can be high in moisture and fine-feed. A single screw is, however, not suitable for large ingredients or high-density feeds.
Double-Screw Feed Mixer Wagons
It contains two screws which improve the mixing process. The split augers ensure the feed is mixed well in every corner of the mixer chamber. This twin-screw mixer is great if the feed contains big-size ingredients. Although the double screw mixes better, it is also more expensive. For poultry farmers who manufacture feeds for different types of poultry, the double screw can be ideal when mixing a compound feed for chickens.
Tub or Single Auger Mixers
This is also called a "single-screw" or "tub" mixer. The users put the feed and water inside the mixer tub and the auger then rotates and mixes the feed constituents. An advantage of using a tub mixer is that it has a large capacity and can accommodate large ingredients. The downside is that it takes time to mix and may not mix the feed constituents as thoroughly as others.
Creating Balanced Diets
Feed mixer wagons are primarily used in large-scale farming setups to produce mixed feeds in bulk. They ensure the precise blending of various feed constituents to produce a wholesome diet for the animals. This way, the nutrients will be distributed evenly across the feed resulting in the birds receiving every nutrient necessary for proper development and growth. Some nutrient additives that are well mixed by the mixer include proteins, vitamins, and minerals.
Improving Feed Efficiency
In the poultry industry, feed is the most expensive asset. By using a feed mixer, farmers ensure that the feed is well and properly mixed. This increases the hens' feed conversion rate and thus lowers the cost of production. When feed is well mixed, birds are able to eat every constituent evenly, which then enhances digestion and absorption. This reduces wastage and guarantees the optimum usage of the nutrients available in the feed.
Supporting Large Production Requirements
Feed mixer wagons are built to handle large volumes of feed while also delivering large sizes of feed constituents. Large augers can mix more feed at once, which is convenient for large poultry farms. This helps such large-scale producers like commercial poultry farmers avoid the inconvenience of frequent mixing. A large feed mixer enhances operational efficiency and meets demand.
Enhancing Feed Texture and Palatability
Farmers are highly concerned with how their feed looks and how well poultry feed tastes. Mixer Type mixers, for instance, combine moisture and dry together, thereby improving pellet and crumble texture. Smooth and polished feed makes birds more willing to eat it, which ensures they get as nourished as they should. Adding the right amounts of moisture improves the feed's palatability and prevents wastage.
Making Tough and Durable Pellets
Besides enhancing the mixing process, feed mixer wagons enhance the production of high-quality pellets. When the feed is well mixed and is moist, it can produce a more uniform and compact pellet. These tougher and hardier pellets are therefore more convenient to store and also serve chickens better as feeds. They help farmers avoid spoilage and wastage.
Promoting Sustainable Practices
With the help of the feed mixer, it will be possible to utilize by-products. For instance, wasting food from the kitchen can be included in the poultry feed. This reduces feed costs and reduces wastage. Feed mixer wagons also help in the preparation of customized feeds. They enable farmers to produce specialized feeds that meet specific dietary constraints for certain disorders.
Key Features
Auger Mixing System: Mixer wagons are available in horizontal and vertical augers, which mix the feed properly and uniformly. The horizontal is good for dry feeds, while the vertical is good for moister and denser types.
Drivetrain: Some mixers have their own propulsion systems powered by electric motors or even tractors, while others rely on hydraulic systems.
Cylinder Material: Augers come in either standard steel or steel with a mixing bar. Users can opt for mixing bars if they want bigger and stronger augers to push and pull feed ingredients to raise and lower them.
Loading Mechanism: Most mixers come with an intake conveyor that automatically loads the larger raw materials. Some others have front-mounted mini loaders that deposit the stocking material to increase safety around loading conveyors.
Cylinder Shapes: Augers can be horizontally round, oval, or polygon cross-sections. Horizontal ones with round augers distribute feed more uniformly, while the rest are thought to provide more compact feed for better mixing.
Blower Fan: Some mixers have mixing air blowers that enhance mixing and feed distribution. Owners of pig farms are advised to add blower-fans to fight feed segregation.
Top and Bottom Scrapers: These are mounted on the outer edges of augers and promote mixing by scraping and rotating feed from top to bottom and vice versa. This ensures all feed is incorporated.
Batching Scales: Some mixers feature on board scales that let users weigh out featured ingredient amounts for precision recipes. This reduces the need to weigh out feeds outside the wagon.
How to install
PTO and Hydraulic Connections: Feed mixer wagon should be connected to a tractor's power take-off (PTO) shaft and hydraulic lines if the wagon uses hydraulic power. This will then allow the wagon to mix feed using the tractor's motor power and hydraulic pressure.
Electrical Integration: For electric mixer wagons, the user should connect the mixer to the power supply. This is usually a battery or external power source.
Calibration: If the feeder has any electronic components, the user should calibrate the machine's operating parameters, like the auger speed. This ensures good mixing.
Load Ingredients: Pour the raw materials into the mixer tub in a certain order, e.g., putting large components at the bottom, adding grains, and finishing with premixes on top. This ensures that all elements are mixed correctly.
Start Mixing: Finally, the mixer should be operated at a low speed. This will give time for the elements to settle before mixing. The speed should be raised once the feed constituents are observed to settle down properly.
Maintenance and repair
Auger Inspection: Inspect the augers for signs of wear, tear, or damage, such as bending or cracking. Replace or repair damaged or bent augers, e.g., welding or reinforcing them, and ensure they are properly sized to accommodate different feed types.
Lubrication: Grease all moving parts, such as bearings and joints, to minimize friction and prolong their lifespan. Use high-quality grease preferred by the manufacturer. It is advisable to grease them daily to reduce metal-on-metal contact and extend their lifespan.
Hydraulic Maintenance: Check hydraulic hoses for leaks, cracks, or signs of wear. Replace damaged hoses or fittings to prevent the loss of hydraulic power, which could lead to inefficient mixing. Monitor hydraulic fluid levels and ensure the system is properly sealed to prevent fluid loss.
PTO Inspection: Inspect PTO shafts for bending or signs of damage. Ensure safety guards are in place and undamaged. Replace worn or damaged universal joints to ensure smooth power transmission.
Wear Parts Replacement: Monitor the condition of mixing bars, blades, and other wear items. Replace worn mixing bars or blades to ensure effective mixing. Keep a stock of replacement parts so they can be replaced quickly whenever there is a need.
Wagon Leveling: Check the levelness of the mixer wagon during operation. Use adjustments on the hitch or legs to ensure the wagon is level. A level mixer ensures even mixing and prevents the formation of “hot spots.”
Technical Specifications
Size and Capacity: Using the size and capacity of the mixer wagon, measure the size of the poultry house to determine the amount of feed to be prepared within a specified time. It also measures the quantity of each feed constituent to be mixed throughout the cycle.
Power Ratings: Check the power ratings of the tractor or motor that drives the mixer when using hydraulic wagons and electric mixers. Choose higher power sources for larger feed constituents and tougher mixes.
Auger Speed and Time: Users should adjust auger speed based on the type of feedstock to be mixed, whether dry or moist, and how homogeneous the user wants the mixture to be. Note the length of time the feed should be mixed to allow for complete mixing.
Water Addition: If the user adds water to the feed to improve the mixing texture, he should do it slowly and in portions. This ensures the feed is neither too dry nor too moist, which can be disastrous regarding its texture.
Observational Learning: The user should watch the feed in the mix tub. If large pieces of raw material are visible after mixing, then it indicates that the mixer has not mixed the feed ingredients properly.
Quality Ingredients
It's vital for poultry farmers to utilize premium-quality feed constituents. This is to ensure that they avoid any harmful elements that pose risk to the animals. They should also buy the ingredients from reputable suppliers to ensure that they are using quality raw materials when mixing poultry feed.
Regular Inspection
Poultry farmers need to examine feed mixer wagons frequently to detect and fix potential problems such as cracks, loose components, or wear. They should also ensure that safety-related issues are fixed immediately to enable the machine to work properly well.
Hygiene Practices
Small-scale poultry farmers should put more emphasis on hygiene. They should clean feed mixer wagons before and after every mixing exercise to avoid cross-contamination between different feeds. They should emphasize cleaning hot areas and where the feed constituents stick to minimize the contamination possibility.
Proper Mix Monitoring
Poultry farmers should observe the newly mixed feed to detect hazards such as unusual elements or mold. They should also consider using moisture monitoring devices to reduce the chances of molds forming in excessively moist feeds.
Safety Practices
Poultry farmers are discouraged from putting their hands inside the mixer tub while the augers are moving to avoid accidents and injury. This is the same case as when there are any repairs or adjustments; the farmers should turn off the mixer and should disconnect the power before trying to work on it.
Protective Gear
Poultry farmers should use personal protective equipment such as gloves, face masks, and boots. Farmers who are sensitive and among people who are prone to respiratory infections should wear good quality masks to ensure the dust generated does not affect them.
Safeguards Installation
Poultry farmers should always ensure that appropriate guards and barriers are in place around the moving parts like the augers and PTO shafts. It is dangerous to mix when the PTO and augers are uncovered because accidents can easily occur when a person leans on them.
Emergency Procedures
Farmers should create and read out emergency procedures with employees. Identify possible hazards in the work environment. They should provide first-aid kits at the workstation with the necessary medical attention items available for use as and when required.
A1: There is maintenance in the short term, and there will be even shorter maintenance as feed mixer wagons age over time. More crucially, there is wear and tear, which makes it mandatory to have a good maintenance culture.
A2: Almost all the types of feeds that poultry farmers use in their farming activities can be mixed by feed mixer wagons, from crumbles to pelleted feeds, and even include new feed items that they might want to try.
A3: Farmers can, therefore, go with smaller-sized feeds to avoid wasting time and money preparing feeds that will not be mixed properly. They should also avoid adding too much moisture because it could cause the mixture to become too dense and complicated.
A4: The most important safety implication is to prevent accidents with moving augers and PTO parts. In addition, farmers should always keep farmers and children away from the farm mixing area so that accidental harm does not occur.
A5: Most feed mixer wagons attract some form of warranty based on the manufacturer and supplier's intention. The warranty likely covers parts and components that might be prone to wear and tear or even defects in manufacturer's workmanship.
浙公网安备 33010002000092号
浙B2-20120091-4