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About evo 6 front bumper

Complete Guide to Mitsubishi Evo 6 Front Bumpers

Types, Specifications, Selection Criteria, Maintenance, and DIY Installation - Everything You Need to Know

Types of Evo 6 Front Bumpers

The Evo 6 front bumper is a critical component of the Mitsubishi Lancer Evolution 6, serving both aesthetic and functional purposes. Beyond enhancing the vehicle's aggressive appearance, it plays a vital role in aerodynamics, safety, and performance.

Safety

Absorbs impact during collisions

Aerodynamics

Improves downforce and stability

Cooling

Directs airflow to engine components

Aesthetics

Enhances aggressive rally heritage look

Bumper Component Function Material Performance Impact
Bumper Cover Exterior styling and protection Reinforced plastic/fiberglass Aerodynamic efficiency
Bumper Beam Collision protection Steel or aluminum Safety and structural integrity
Energy Absorber Impact force dissipation Specialized foam Crash safety
Support Brackets Secure mounting to chassis Metal alloy Stability and fitment
Front Grille Airflow management Plastic/metal mesh Engine cooling
Fog Light Housing Auxiliary lighting Plastic/composite Visibility in poor conditions
Splitters/Canards Enhanced downforce Carbon fiber/composite High-speed stability

Expert Tip: Racing-oriented Evo 6 front bumpers often feature larger air intakes and more aggressive splitters compared to street versions. When upgrading, consider your primary driving environment (street, track, or mixed use) to select the appropriate design.

OEM Style Bumpers

Factory-designed bumpers that maintain the original Mitsubishi Evolution 6 appearance while offering reliable performance for daily driving.

Best for: Purists seeking factory aesthetics and consistent quality

Racing/Performance Bumpers

Lightweight, aerodynamically optimized bumpers with enhanced cooling capacity and downforce generation for competitive driving.

Best for: Track day enthusiasts and competitive racers

Aftermarket Styling Bumpers

Custom-designed bumpers that modify the Evo 6's appearance for a unique look while maintaining functionality.

Best for: Customization enthusiasts seeking distinctive aesthetics

Specifications and Maintenance of Evo 6 Front Bumper

Understanding the technical specifications and proper maintenance procedures ensures your Evo 6 front bumper delivers optimal performance and longevity.

Technical Specifications

Material Composition

High-quality reinforced plastics with exceptional impact resistance, typically polycarbonate (PC) or ABS plastic. Racing versions may incorporate carbon fiber elements for weight reduction.

Key benefit: Excellent durability with protection against road debris and minor impacts

Finish Options

Available in factory colors like grey and black, with various finish options including matte, gloss, and textured. Custom painting options allow for personalization.

Key benefit: Customizable appearance to match vehicle styling

Fitment Compatibility

Specifically engineered for the Mitsubishi Lancer Evolution 6 chassis. Some aftermarket versions offer cross-compatibility with other Lancer models with minor modifications.

Key benefit: Precise fitment for optimal aerodynamic performance

Maintenance Best Practices

Maintenance Task Frequency Recommended Products/Tools Benefits
Deep Cleaning Bi-weekly Automotive soap, microfiber cloth, soft brushes Removes road grime and prevents staining/damage
Inspection Monthly Flashlight, inspection mirror Early detection of cracks, dents, or mounting issues
Waxing/Sealant Application Quarterly Automotive wax, plastic sealant UV protection and color preservation
Bracket/Mount Check Bi-annually Socket set, wrench Ensures secure fitment and prevents vibration damage
Trim/Grille Maintenance Quarterly Plastic restorer, detail brushes Prevents fading and deterioration of plastic components

Important: Avoid using harsh chemical cleaners containing acetone or petroleum distillates on your Evo 6 front bumper. These can damage the plastic composition and degrade the finish over time. Always test cleaning products on an inconspicuous area first.

How to Choose Evo 6 Front Bumpers

Selecting the right Evo 6 front bumper requires careful consideration of several critical factors. Whether for personal use or wholesale distribution, understanding these key selection criteria ensures you make the optimal choice.

Quality Assessment

Premium bumpers feature reinforced construction with proper thickness and rigidity. Examine material quality, molding precision, and finish consistency before purchase.

Pro tip: Check for consistent material thickness throughout the bumper

Design Considerations

Consider both aesthetic appeal and functional performance. Racing-oriented designs offer enhanced cooling and aerodynamics, while style-focused versions prioritize visual impact.

Pro tip: Balance looks with functionality for your specific needs

Selection Factor Importance What to Look For
Material Quality Critical High-grade plastics (ABS/PC) for durability; carbon fiber for weight savings
Installation Complexity High Pre-drilled mounting holes, included hardware, comprehensive instructions
Aerodynamic Design Medium-High Properly engineered air channels, effective splitters, balanced downforce
Compatibility Critical Proper fitment for Evo 6 chassis without excessive modification requirements
Warranty Coverage Medium Minimum 1-year warranty against manufacturing defects
Price vs. Value High Competitive pricing with features aligned to intended use
Customization Options Variable Available in multiple finishes or custom paint-ready surfaces

Purchasing Advice: For wholesale buyers, consider stocking a mix of OEM-style bumpers for restoration projects and performance-oriented options for enthusiasts. This diversification maximizes market coverage and profit potential while meeting various customer needs.

How to DIY and Replace Evo 6 Front Bumper

Replacing your Mitsubishi Evo 6 front bumper can be a rewarding DIY project that saves money while allowing for personalization. Follow this comprehensive guide for a successful installation.

Essential Tools and Materials

Socket Set (8mm-14mm)
Wrench Set
Screwdrivers (Flathead & Phillips)
Trim Removal Tool
Jack & Jack Stands
Replacement Bumper
New Fasteners (Optional)
Thread Locker

Step-by-Step Installation Guide

Preparation: Park on a level surface, engage the parking brake, and disconnect the negative battery terminal for safety. Gather all tools and materials before beginning.
Vehicle Elevation: Carefully jack up the front of the vehicle and secure with jack stands for better access to the underside components.
Pre-Installation Prep: If your new bumper requires painting, complete this process several days before installation to ensure proper curing.
Remove Wheel Well Fasteners: Access the wheel wells and remove the plastic clips and screws connecting the bumper to the fender liners using your trim tool and screwdriver.
Disconnect Electrical Components: Carefully unplug any fog light connectors, driving lights, or sensors attached to the bumper. Label connections if necessary.
Remove Undercarriage Fasteners: Using your socket set, remove the bolts securing the bumper from underneath the vehicle.
Detach Upper Mounting Points: Remove the fasteners connecting the bumper to the upper radiator support and hood latch area.
Bumper Removal: With assistance, carefully slide the bumper forward and away from the vehicle, being mindful not to scratch the paint or damage any components.
Transfer Components: Move any fog lights, license plate holder, and grilles from the old bumper to the new one if they're not included with your replacement.
Install New Bumper: With help, align the new bumper with the mounting points and slide it into position. Begin securing fasteners by hand to ensure proper alignment.
Secure All Mounting Points: Working from the center outward, tighten all fasteners to their specified torque. Apply thread locker to critical bolts.
Reconnect Electrical Components: Reattach all lights and sensors, testing each for proper operation before completing assembly.
Final Inspection: Lower the vehicle, reconnect the battery, and thoroughly inspect the bumper fitment, ensuring even gaps and proper alignment with adjacent body panels.
Test Drive: Take a short test drive, listening for any rattles or vibrations that might indicate loose fasteners.

Safety Warning: Never rely solely on a jack to support your vehicle during this procedure. Always use proper jack stands rated for your vehicle's weight. Incorrect installation can compromise the bumper's structural integrity in a collision.

Pro Installation Tip: When transferring components from your old bumper, take photographs of each step to document the correct positioning and wiring routes. This visual reference can save significant time and prevent errors during reassembly.

Frequently Asked Questions

Q1: What is the Evo 6 front bumper and what purpose does it serve?

The Evo 6 front bumper is a specialized body component designed specifically for the Mitsubishi Lancer Evolution 6. It serves multiple critical functions beyond aesthetics, including:

  • Primary impact protection in minor collisions
  • Aerodynamic enhancement for improved high-speed stability
  • Engine cooling through strategic air intake placement
  • Housing for auxiliary lighting systems like fog lights
  • Defining the vehicle's aggressive rally-inspired appearance

Modern Evo 6 bumpers are engineered using computational fluid dynamics to balance these functional requirements while maintaining the iconic Mitsubishi Evolution styling.

Q2: What materials are used to manufacture Evo 6 front bumpers?

Evo 6 front bumpers utilize various materials depending on their application and manufacturer:

Material Characteristics Best Application
ABS Plastic Lightweight, impact-resistant, cost-effective Street use, OEM replacement
Fiberglass Lightweight, customizable, moderate strength Show cars, budget performance
Carbon Fiber Ultra-lightweight, extremely strong, premium finish Racing, high-performance applications
Polyurethane Flexible, durable, resistant to minor impacts Daily drivers, urban environments
Steel (Bumper Beam) Maximum strength, superior crash protection Structural support behind bumper cover

Each material offers different trade-offs between weight, durability, cost, and appearance. Performance-oriented applications typically favor lightweight materials like carbon fiber, while daily drivers benefit from the durability of reinforced plastics.

Q3: How should I maintain my Evo 6 front bumper to ensure longevity?

Proper maintenance of your Evo 6 front bumper extends its lifespan and preserves its appearance. Follow these essential care instructions:

  1. Regular Cleaning: Wash the bumper bi-weekly with automotive soap and warm water using a microfiber cloth. This prevents dirt buildup that can cause microscopic scratches.
  2. Protective Treatments: Apply a UV-resistant plastic protectant quarterly to prevent fading and deterioration from sun exposure.
  3. Inspection Routine: Check monthly for cracks, loose fasteners, or misalignment that could indicate mounting problems.
  4. Proper Repair: Address small cracks or damage immediately using appropriate plastic repair products before they expand.
  5. Winter Care: In snowy regions, promptly remove road salt accumulation to prevent corrosion of mounting hardware.
  6. Avoid Harsh Chemicals: Never use petroleum-based cleaners or abrasive compounds that can degrade the plastic material.

Following these maintenance practices will preserve both the appearance and structural integrity of your Evo 6 front bumper, potentially saving costly replacements down the road.

Q4: Can I install an aftermarket Evo 6 front bumper on different Mitsubishi models?

While the Evo 6 front bumper is specifically designed for the Mitsubishi Lancer Evolution 6, limited cross-compatibility exists with certain modifications:

  • Standard Mitsubishi Lancers (1996-2001) can accept Evo 6 bumpers with significant modification to mounting points and fender alignment
  • Other Evolution models (Evo 4-5) have higher compatibility but still require minor adjustment and possibly custom brackets
  • Non-Lancer Mitsubishi vehicles would require extensive custom fabrication work, making it impractical

If attempting to fit an Evo 6 bumper on a different model, consult with a professional body shop familiar with Mitsubishi vehicles to evaluate the feasibility and required modifications for your specific application.

Q5: What is the average cost range for Evo 6 front bumpers?

The price of Evo 6 front bumpers varies significantly based on type, material, and source:

Bumper Type Price Range (USD) Notes
OEM Replacement $400-$700 Factory quality, direct fitment, may require painting
Fiberglass Replica $200-$450 Budget option, varies in quality, requires finishing
Performance Aftermarket $300-$600 Enhanced aerodynamics, may include additional vents
Carbon Fiber $600-$1,200+ Lightweight, premium finish, racing application
Used/Salvage $150-$400 Condition varies, may require repair, limited availability

Additional costs to consider include professional painting ($200-$500), installation labor ($100-$300 if not DIY), and shipping fees for online purchases. The rising collector status of Evolution models has generally increased parts prices in recent years.