En aw 6060 en aw 6061 en aw 6063

Types of en aw 6060 en aw 6061 en aw 6063 Aluminum Alloys

There are several types of aluminum alloys based on their specific compositions, properties, and application suitability. Here's a breakdown of the key differences and uses for each of these alloys:

• EN AW-6060

  The 6060 aluminum alloy is similar to the 6063 but contains more silicon, which enhances extrusion. It maintains good formability but reduces corrosion resistance. Here are its key characteristics:

  • Subset of the 6000 series, used for structural applications requiring good extrusion.
  • Contains about 0.4% silicon and 0.7% magnesium, providing good workability.
  • Offers medium strength with good corrosion resistance.
  • Commonly used in architectural frameworks, window frames, and other sections.

• EN AW-6061

  EN AW-6061 is a versatile heat-treatable alloy, part of the 6000 series, identified for outstanding corrosion resistance and weldability. It combines moderate strength with good machinability, making it one of the most commonly used aluminum alloys in various industries.

  • Contains about 1% magnesium and 0.6% silicon, along with other elements like copper and chromium.
  • It's particularly resistant to corrosion in marine environments and can be easily welded.
  • Due to its strength and corrosion resistance, 6061 is widely used in marine, automotive, and aerospace applications like truck bodies, marine structures, and aircraft parts.

• EN AW-6063

  ENG AW-6063 is an aluminum alloy often dubbed “the architectural alloy.” It is well known for its excellent extrusion, forming, and finishing properties. Here are some of its characteristics:

  • Part of the 6000 series, it’s a magnesium-silicon alloy with about 0.6% magnesium and 0.4% silicon.
  • Highly resistant to corrosion, with good anodization properties, which enhance its protective and decorative features.
  • Commonly used in architectural applications, including window frames, door frames, and other building components, to be featured in a showcase.

How to Choose en aw 6060 en aw 6061 en aw 6063 Aluminum Alloys

The choice among EN AW-6060, EN AW-6061, and EN AW-6063 aluminum alloys depends on the specific requirements of a project or application. Here's a comparison based on key factors:

• Strength and Heat Treatability

  The 6061 alloy is the strongest of the three, with its heat treatment enhancing its strength for demanding structural uses. While 6063 offers decent strength for most architectural framework applications, it is relatively weaker than 6061.

• Extrusion and Fabrication Ease

  The 6063 alloy is the easiest to extrude among these, thanks to its balanced silicon-magnesium composition. It forms complex shapes with superb surface finishes. The 6060 alloy, while also extrudable, is less commonly used due to its moderate-strength profile.

• Corrosion Resistance and Anodizing

  Both the 6061 and 6063 alloys resist corrosion, but 6063 has superior anodization properties. This makes 6063 ideal for outdoor use and marine applications, where extended surface protection is essential. The anodization further enhances the corrosion resistance exhibited by the 6061.

• Appearance and Surface Finishing

  While all three alloys can be finished and anodized, 6063 is particularly prized in the construction industry for its aesthetic quality. The alloy forms a smooth finish that is easily anodized for a durable, attractive surface. This renders it suitable for architectural and decorative applications.

• Cost and Availability

  Availability often depends on local suppliers, but generally, 6060 is slightly less readily available than 6061 or 6063 due to its niche use. The common availability of 6061 and 6063 often translates into comparatively cheaper costs for large-volume projects.

Specifications and Maintenance of en aw 6060 en aw 6061 en aw 6063 Aluminum Alloys

Here is a guide to the typical specifications and maintenance considerations for EN AW-6060, 6061, and 6063 aluminum alloys:

Typical Specifications

• EN AW-6060

  Commonly used for architectural components and frames, it has typical mechanical properties of 276 MPa yield strength and 214 MPa ultimate tensile strength with up to 8% elongation. It typically has an anodized thickness of 10μm to 20μm.

• EN AW-6061

  This alloy is one of the most versatile. Commonly used for truck bodies and marine structures, its typical mechanical properties when heat-treated are up to 310 MPa yield strength and 260 MPa ultimate tensile strength with 15% elongation. Typical anodized coating thickness is 15μm to 25μm.

• EN AW-6063

  This alloy is frequently used for building sections, window frames, and other architectural applications. Its typical mechanical properties are 198 MPa yield strength and 215 MPa ultimate tensile strength, with 10% elongation. Its typical anodized film thickness is 15μm to 25μm.

Maintenance

• Routine Cleaning Avoid harsh alkaline or chlorinated cleaners. They dull the surface finish and corrode the metal. Wash with mild soap and water, rinsing thoroughly before drying with a soft cloth.
  • The cleaner should be a pH-neutral solution, mixed with water, with a soft-bristled nylon brush or a sponge.Working from the top down will help, as it prevents dirty water from collecting at the top of cleaned areas.
• Inspection Enquire regularly for signs of wear, scratching, denting, or surface discoloration. Early detection prevents long-term damage.
  • Corrosion, especially on external surfaces, should be a keen watch-out, as it is an indicator of the need for maintenance or protective coating reapplication.
• Protective Coatings and Finishes Check regularly to see if protective coatings like paints, sealants, or anti-corrosion products are peeling, cracking, or wearing off. The visible surface can be an indicator of the state of the internal metal.
  • Reapply coatings as recommended based on exposure conditions. Follow manufacturer guidelines for the type of product and method of application.
• Storage Store the alloy sections in a dry, cool place, away from direct sunlight and moisture, especially if they are to be stored for any length of time. Use protective covers or wrapping to avoid scratches or environmental damage.
  • Practically, the 6063 aluminum can be used for such storage methods as stacking in racks, but care should be taken to avoid racks marking the extrusions. It is also easily stackable within itself, though with care to avoid moisture and dust between the stacks.

What to Consider When Buying en aw 6060, 6061, 6063 Aluminum Alloys

There are several crucial factors buyers will need to consider in choosing between EN AW-6060, EN AW-6061, and EN AW-6063 aluminum alloys based on their specific needs. The following factors will influence the choice:

• Supplier Reputation and Certification

  It is essential to deal with reputable suppliers that are certified to supply materials that meet the required industry standards. An extensive range and quick lead time also count. Suppliers certified for quality can reduce the risk of defective materials and ensure prompt, reliable supply.

• Specific Industry Needs

  The choice of aluminum alloy depends on the demands of the industry in which it will be used. For construction and architecture, 6063 is usually preferred for its formability and surface finish. For automotive and aerospace applications, 6061 is sought because of its strength and corrosion resistance.

• Alloy Availability

  Shop for stock. Demand in the local market and existing projects drive the alloy choice. Where stock availability is a challenge, it may be worthwhile to compromise on the alloy of preference and have a workable solution for the project instead.

• Custom Extrusions

  There may be a need for custom shapes or profiles, based on specific project requirements. For complex extrusions with smooth finishes, the supply of 6063 is preferred over the 6060 and 6061. Discuss available tooling and lead times with the supplier if this is a factor.

• Cost Factors

  Pricing between different alloys varies, typically based on market prices and alloy characteristics. In general, 6061 is usually pricier due to its mechanical properties. Establish purchasing costs as part of the overall project budget in deciding on an alloy.

Q & A

Q1: What are the key factors that influence the choice of aluminum alloy for a project?

A1:

The primary factors that influence the choice for a project are the mechanical properties of each alloy, the project requirements, and predominant environmental conditions. Additional factors that come into play are available stock and budgetary considerations.

Q2: What are some of the common applications for EN AW-6061 aluminum?

A2:

Engineering Aluminium alloy 6061 is commonly applied in truck bodies, marine parts, and architectural structures. Other areas of application include auto parts, aerospace components, and industrial machinery. It is also widely used in structural applications where high strength and durability are crucial.

Q3: Is the anodization of 6063 aluminum durable for outdoor use?

A3:

Yes. The anodized layer acts as a protective coating that increases corrosion resistance to environmental factors such as moisture and salt. This makes it ideal for outdoor and marine applications.

Q4: What makes EN AW-6063 the preferred choice for architectural applications?

A4:

Its excellent extrusion properties and superior surface finish make it the alloy of choice in architectural applications. It allows for the fabrication of complex designs while maintaining structural integrity.

Q5: How does 6060 compare to 6061 in terms of strength?

A5:

While both are part of the 6000 series, 6060 is slightly weaker. 6061 has greater strength due to its enhanced magnesium content, making it more suitable for high-stress applications.

Q6: How should aluminum alloys be stored to maintain their quality?

A6:

Aluminum alloys should be kept dry and cool and out of direct sunlight and moisture. Use protective covers to avoid scratches and markings on the alloy surface during the storage period.

Q7: Can these alloys be recycled?

A7:

Yes. All aluminum alloys, including the 6060, 6061, and 6063, are 100% recyclable. Recycling helps conserve energy resources and still gives the metal properties needed for high performance.