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(2094 products available)
Walkie tugs are semi-electric and operated manually by walking behind them. These are ideal for use in narrow warehouse aisles as they are compact.The power of the walkie tugs is mainly used in loading, pushing, and pulling carts, and their small size makes them quite maneuverable in limited space.
These tugs are designed to allow riders who operate them while standing or sitting to offer more productivity than walkie types due to their higher load capacities and longer battery lives. Rider tugs are mainly used for big pulling jobs and provide comfort for the operator because of their construction. You can find rider tugs with different load capacities.
As the name suggests, heavy-duty models are made for big pulling jobs. These tugs can handle large loads like trailers or industrial equipment. These also have reinforced frames and stronger motors for these tasks. They are ideal for use in manufacturing plants and large warehouses.
ATEX tugs are manufactured for use in explosive environments like oil and gas and chemical processing industries. These models feature properties of explosion proofing, for example, housing that minimizes the risk of detonating an explosion. The compatibility of these products with domestic and international laws promotes their suitability for use in hazardous zones.
These tugs have both electric and fuel-based systems. This can reduce emissions and allow for use in areas where there is no access to power. Hybrid tugs are good in outdoor warehouses and airports and eliminate the need to frequently charge conventional electric tugs.
Electric tugs are very much used in warehouses. They are used to move pallets, carts, and other loads within the confined regions of the warehouse. Because they are semi-automated, they can also increase productivity by decreasing the time taken to move goods manually. They also decrease workers' strain and increase their efficiency.
In manufacturing plants, electric tows are used to pull heavy tools, parts, and machinery from one location to another. They can handle very large loads compared to manual trolleys. They also reduce the chances of injuries involving the musculoskeletal system by providing workers with less physically demanding work.
Hospitals use electric tugs to move beds, people, and medical equipment and supplies. It is good that these tugs are relatively quiet and provide minimal disruption to patients, staff, and visitors. They are also clean, improving the safety of patients vulnerable to infection and other disease-causing agents.
Electric tugs are used in several airport operations and baggage handling, cargo movement, and even some towing operations involving aircraft. In comparison to fuel-based tugs, they produce fewer emissions, which is very important in an airport with high levels of movement and concern for the environment.
Electric tugs are used to move large stocks in retail businesses such as large boxes or pallets. Tugs are especially helpful in stores with big stockrooms or where the aisles are small. They also facilitate the movement of goods from the loading dock to the sales floor.
Electric tugs am frequently used in shipping terminals and loading docks to pull containers, trailers, and heavy items. This helps to increase efficiency, reducing the time of operations and allowing vehicles to be unloaded quickly and the cargo delivered to its destination promptly.
Drive system
Electric tugs have DC or brushless motors as the drive systems. These motors provide the required torque to pull heavy items. Brushless motors are considered better because they are really good at saving power and lasting longer with less maintenance.
Battery
The batteries are mainly lead-acid or lithium-ion. While lead-acid is preferred due to its reliability and lower cost, lithium-ion is definitely better because, apart from being compact, it can charge fast and has cycles that last long. Electric tugs also need regenerative braking to increase battery efficiency by converting kinetic energy back into electricity.
Load capacity
Electric tugs are manufactured to carry different load capacities, ranging from 300 kg to 3000 kg. The load capacity should therefore match the task requirements to prevent possible damage to the equipment.
Speed settings
Speed control increases opportuneness. Electric tugs have multiple speed settings that can be controlled by using the throttle. These operate at speeds ranging from 4 km/h to 10 km/h, depending on the setting used; these speeds should help ensure that items are moved safely and efficiently.
Braking system
Electric tugs must have good brakes. The common types of braking systems used are electric brakes, regenerative brakes, and mechanical ones, including brake pads. Regenerative braking returns some energy back to the battery while providing effective braking.
Placement
This is the step where one should ensure that the electric tug is well placed on a flat ground surface. This ensures stability and easy operation when turning on the machine.
Battery installation
If the tug is operated with a removable battery, ensure the battery is securely attached to the machine and connected to the leads. In the electric tugs, the lead-acid batteries are housed in the compartments of the tugs, and the maintenance-free variations require the filling of electrolyte in the appropriate levels.
Charging
Once the battery is connected, plug the charger into an electrical outlet and then attach it to the battery to begin the recharging process. Proper charging is very important to ensure effective operation and also increase longevity; a charger that matches the battery type is used.
Controls check
After a battery is connected or charged, all operational parts or elements should be checked, e.g., speed control, brakes, and tug handles. Note any strange noise or behavior when performing this check. Any problems should be worked on before use.
Daily maintenance
Electric tugs should always be inspected before use. Ensure the battery charge is sufficient, and examine the exterior for possible cracks or other signs of damage. The wheels and tugs should also be cleaned when necessary to ensure it operates smoothly and efficiently.
Weekly maintenance
In the week evaluations, one should lubricate tug points like bearings or joints identified by the manufacturers. They should also be checking wiring and connections for possible wear. Timely maintenance of braking systems is important. Bushing and mechanical bushing bushing will also be checked during this period.
Monthly maintenance
Give the electric tug a big service once a month. Clean the battery and check for corrosion at the terminals. Check the cables for wear and all possible connections to ensure they are tight. Ensure the tire pressure on the electric tugs is correct, and check for proper wheel or caster wearing.
Annual maintenance
Once a year, the electric tugs may require more professional maintenance. Any internal components, including the motor and other parts, should be checked for wear, and sometimes the battery may need to be replaced. Also, one should ensure that all parts are examined and that the electric tug meets safety standards.
Repairs
Some common problems can be solved by replacing worn parts, and the braking system of an electric tug, for example, may need new brake pads over time. Motors that have been noisy or should get hot need to be checked: brushes should be replaced where applicable or entire motors replaced in severe cases. Also, all cables and wiring should be checked for possible signs of damaging or cracks and be replaced immediately.
Purpose
Determining the usage will help narrow down the options as tugs pull light as well as heavy loads. These pulling tasks should guide the choice between a lighter, more compact model and a strong pulling model, which is a hybrid or heavy-duty electric tug.
Load capacity
Load-carrying capacity should be taken into account. These should be electric tugs whose load-bearing capacities are higher than the heaviest load to be moved. This increases the efficiency of the equipment and prevents possible damage when either overloading or underloading the machine.
Battery life
Check the battery specifications for operating hours or time to determine how long an electric tug can work before it needs recharging. Lithium-ion batteries are better since they charge fast and also have longer battery life, but lead-acid is cheaper and more durable.
Terrain and environment
Consider what kind of environment the product will be used in and select the type suitable either for the inside or the outside. Electric tugs meant for outdoor use should have higher protection from water and dust ingress according to the IP code, while those used in factories or warehouses may not require this to such a high degree. For sloped terrains, tugs with a stronger motor should be selected.
Controls and ergonomics
Again, electrical tows have different kinds of control; some are easier to handle than others, so one should select an electric tug with control systems that are easier to handle. Not all tugs have comfortable handles; some are more comfortable to hold than others. Walkie models should be given special consideration in the control and comfort of usage because they will operate them for a long time.
SAVING COSTS
Calculate the total costs, including maintenance, operational costs, and purchasing costs so that the life cycle costs can be understood. At first, electric tugs may appear cheaper; in the long run, it may be expensive compared with fuel-operated tugs, which are cheaper in the long run. This will help to choose a model that is within the budget and suitable for long-term use.
Warranty and service
Check the manufacturer's warranty because other electric tugs come with longer warranty periods. Find out about the local company's service center and its other parts to ensure they are available in case they are needed within reasonable time frames and also within distance.
A1: Battery life, operational environment, and terrain type should be considered. Ergonomics and control ease significantly impact the efficiency and user experience. Service support and maintenance needs are other key considerations.
A2: The load capacity is the maximum weight an electric tug can safely pull or carry. It is typically specified by the manufacturer and should be strictly adhered to avoid damage to the equipment or the load.
A3: Yes, there are models designed specifically for outdoor use. These often feature weatherproof casings and enhanced durability to handle uneven terrains and variable weather conditions.
A4: The IP rating indicates the level of protection an electric tug has against dust and water ingress. A higher IP rating means better protection, making the tug more suitable for outdoor or dusty environments.
A5: Electric tugs are often powered by lead-acid or lithium-ion batteries. Lead-acid is cost-effective, while lithium-ion offers advantages like faster charging, lighter weight, and longer life cycles.
